Now showing 1 - 9 of 9
  • Publication
    Metakaolin/sludge based geopolymer adsorbent on high removal efficiency of Cu2+
    ( 2022)
    Pilomeena Arokiasamy
    ;
    ; ;
    Mohd Remy Rozainy Mohd Arif Zainol
    ;
    ;
    Marwan Kheimi
    ;
    Andrei Victor Sandu
    ;
    Petrica Vizureanu
    ;
    Rafiza Abdul Razak
    ;
    Activated carbon (AC) has received a lot of interest from researchers for the removal of heavy metals from wastewater due to its abundant porous structure. However, it was found unable to meet the required adsorption capacity due to its amorphous structure which restricts the fundamental studies and structural optimization for improved removal performance. In addition, AC is not applicable in large scale wastewater treatment due its expensive synthesis and difficulty in regeneration. Thus, the researchers are paying more attention in synthesis of low cost geopolymer based adsorbent for heavy metal removal due its excellent immobilization effect. However, limited studies have focused on the synthesis of geopolymer based adsorbent for heavy metal adsorption by utilizing industrial sludge. Thus, the aim of this research was to develop metakaolin (MK) based geopolymer adsorbent with incorporation of two types of industrial sludge (S1 and S3) that could be employed as an adsorbent for removing copper (Cu²⁺) from aqueous solution through the adsorption process. The effects of varied solid to liquid ratio (S/L) on the synthesis of metakaolin/sludge based geopolymer adsorbent and the removal efficiency of Cu²⁺ by the synthesis adsorbent were studied. The raw materials and synthesized geopolymer were characterized by using x-ray fluorescence (XRF), x-ray diffraction (XRD), scanning electron microscope (SEM), fourier transform infrared spectroscopy (FTIR), Brunauer-Emmett-Teller (BET) and micro XRF. The concentration of Cu²⁺ before and after adsorption was determined by atomic absorption spectroscopy (AAS) and the removal efficiency was calculated. The experimental data indicated that the synthesized geopolymer at low S/L ratio has achieved the highest removal efficiency of Cu²⁺ about 99.62% and 99.37% at 25%:75% of MK/S1 and 25%:75% of MK/S3 respectively compared to pure MK based geopolymer with 98.56%. The best S/L ratio for MK/S1 and MK/S3 is 0.6 at which the reaction between the alkaline activator and the aluminosilicate materials has improved and enhanced the geopolymerization process. Finally, this work clearly indicated that industrial sludge can be utilized in developing low-cost adsorbent with high removal efficiency
  • Publication
    Diverse material based geopolymer towards heavy metals removal : a review
    ( 2023)
    Pilomeena Arokiasamy
    ;
    ; ;
    Monower Sadique
    ;
    ; ;
    Mohd Remy Rozainy Mohd Arif Zainol
    ;
    Che Mohd Ruzaidi Ghazali
    Metakaolin is a commonly used aluminosilicate material for the synthesis of geopolymer based adsorbent. However, it presents characteristics that restrict its uses such as weak rheological properties brought on by the plate-like structure, processing challenges, high water demand and quick hydration reaction. Industrial waste, on the other hand, contains a variety of components and is a potential source of aluminosilicate material. Geopolymer adsorbent synthesized by utilizing industrial waste contains a wide range of elements that offer better ion-exchangeability and increase active sites on the surface of geopolymer. However, limited studies focused on the synthesized of geopolymer based adsorbent by utilizing industrial waste for heavy metal adsorption in wastewater treatment. Therefore, this paper reviews on the raw materials used in the synthesis of geopolymer for wastewater treatment. This would help in the development of low cost geopolymer based adsorbent that has a great potential for heavy metal adsorption, which could deliver double benefit in both waste management and wastewater treatment.
  • Publication
    Investigations of infrared desktop reflow oven with FPCB Substrate during reflow soldering process
    ( 2021)
    Muhammad Iqbal Ahmad
    ;
    Mohd Sharizal Abdul Aziz
    ;
    Mohd Zulkifly Abdullah
    ;
    ;
    Mohammad Hafifi Hafiz Ishak
    ;
    Wan Rahiman
    ;
    Marcin Nabiałek
    This paper presents the study of infrared (IR) reflow oven characteristics for suitable operating conditions of the flexible printed circuit board (FPCB) in the reflow soldering process. A computer-based model that imitates a real-time oven was developed with practical boundary conditions. Since the radiation effect is dominant in the reflow process, a discrete ordinate (DO) model was selected to simulate the effect. The experimental work acts as a benchmark and the reflow profile was set to follow the standards of JSTD-020E. The simulation of the model has a great consensus between the experimental data. It was found that the temperature distribution was inhomogeneous along with the phases. The FPCB surface also has a higher surface temperature than oven air during the operating reflow profile. An in-depth study using the simulation approach reveals that the temperature distribution of the desktop reflow oven is dependent on several factors, namely fan speed, FPCB position, and FPCB thickness. The rotational fan generates an unsteady flow that induces inhomogeneous temperature at different positions in the reflow oven cavity. The results are useful for studying further improvements to achieve temperature uniformity within the oven chamber.
  • Publication
    Diverse material based geopolymer towards heavy metals removal: a review
    ( 2023)
    Pilomeena Arokiasamy
    ;
    ; ;
    Monower Sadique
    ;
    ; ;
    Mohd Remy Rozainy Mohd Arif Zainol
    ;
    Metakaolin is a commonly used aluminosilicate material for the synthesis of geopolymer based adsorbent. However, it presents characteristics that restrict its uses such as weak rheological properties brought on by the plate-like structure, processing challenges, high water demand and quick hydration reaction. Industrial waste, on the other hand, contains a variety of components and is a potential source of aluminosilicate material. Geopolymer adsorbent synthesized by utilizing industrial waste contains a wide range of elements that offer better ion-exchangeability and increase active sites on the surface of geopolymer. However, limited studies focused on the synthesized of geopolymer based adsorbent by utilizing industrial waste for heavy metal adsorption in wastewater treatment. Therefore, this paper reviews on the raw materials used in the synthesis of geopolymer for wastewater treatment. This would help in the development of low cost geopolymer based adsorbent that has a great potential for heavy metal adsorption, which could deliver double benefit in both waste management and wastewater treatment.
  • Publication
    Alkaline-Activation technique to produce low-temperature sintering activated-HAp ceramic
    ( 2023) ; ; ;
    Hasmaliza Mohamad
    ;
    ;
    Andrei Victor Sandu
    ;
    Petrica Vizureanu
    ;
    Madalina Simona Baltatu
    ;
    Patimapon Sukmak
    The fabrication of hydroxyapatite (HAp) ceramics prepared by existing conventional sintering requires high-temperature sintering of 1250 °C to 1300 °C. In this paper, the activated metakaolin (MK)/HAp specimens were prepared from varied mix design inputs, which were varied solid mixtures (different amounts of MK loading in HAp) and liquid-to-solid (L/S) ratios, before being pressed and sintered at 900 °C. Phase analysis, thermal analysis, surface morphology, and tensile strength of the specimens were investigated to study the influences of the Al, Si, Fe, Na, and K composition on the formation of the hydroxyapatite phase and its tensile strength. XRD analysis results show the formation of different phases was obtained from the different mix design inputs HAp (hexagonal and monoclinic), calcium phosphate, sodium calcium phosphate silicate and calcium hydrogen phosphate hydrate. Interestingly, the specimen with the addition of 30 g MK prepared at a 1.25 L/S ratio showed the formation of a monoclinic hydroxyapatite phase, resulting in the highest diametrical tensile strength of 12.52 MPa. Moreover, the increment in the MK amount in the specimens promotes better densification when sintered at 900 °C, which was highlighted in the microstructure study. This may be attributed to the Fe2O3, Na2O, and K2O contents in the MK and alkaline activator, which acted as a self-fluxing agent and contributed to the lower sintering temperature. Therefore, the research revealed that the addition of MK in the activated-HAp system could achieve a stable hydroxyapatite phase and better tensile strength at a low sintering temperature.
      3  10
  • Publication
    Bonding strength characteristics of FA-based geopolymer paste as a repair material when applied on OPC substrate
    ( 2020)
    Warid Wazien Ahmad Zailani
    ;
    Aissa Bouaissi
    ;
    ; ;
    Sorachon Yoriya
    ;
    ;
    Mohd Remy Rozainy M. A. Z.
    ;
    Hamzah Fansuri
    This investigative study aims to study the mechanical and morphological properties of fly ash (FA)-based geopolymer paste as a repair material when applied on ordinary Portland cement (OPC) overlay concrete. The first part of this study investigates the optimal mix design of FA-based geopolymer paste with various NaOH concentrations of 8, 10, 12, and 14 M, which were used later as a repair material. The second part studies the bonding strength using a slant shear test between the geopolymer repair material and OPC substrate concrete. The results showed that a shorter setting time corresponds to the higher NaOH molarity, within the range of 53 and 30 min at 8 and 14 M, respectively. The compressive strength of FA-based geopolymer paste was found to reach 92.5 MPa at 60 days. Also, from the slant shear test results, prism specimens with 125 mm length and 50 mm wide have a large bond strength of 11 MPa at 12 M. The scanning electron microscopy/energy-dispersive X-ray (SEM/EDX) analysis showed that the OPC substrate has a significant effect on slant shear bond strength, where the presence of free cations of Ca2+ on the OPC substrate surface contributed to the formation of calcium alumina-silicate hydrate gel (C-A-S-H) by building various cross-links of Ca-O-Si.
      19  11
  • Publication
    Metakaolin/sludge based geopolymer adsorbent on high removal efficiency of Cu2+
    ( 2022)
    Pilomeena Arokiasamy
    ;
    ; ;
    Mohd Remy Rozainy Mohd Arif Zainol
    ;
    ;
    Marwan Kheimi
    ;
    Jitrin Chaiprapa
    ;
    Andrei Victor Sandu
    ;
    Petrica Vizureanu
    ;
    ;
    Activated carbon (AC) has received a lot of interest from researchers for the removal of heavy metals from wastewater due to its abundant porous structure. However, it was found unable to meet the required adsorption capacity due to its amorphous structure which restricts the fundamental studies and structural optimization for improved removal performance. In addition, AC is not applicable in large scale wastewater treatment due its expensive synthesis and difficulty in regeneration. Thus, the researchers are paying more attention in synthesis of low cost geopolymer based adsorbent for heavy metal removal due its excellent immobilization effect. However, limited studies have focused on the synthesis of geopolymer based adsorbent for heavy metal adsorption by utilizing industrial sludge. Thus, the aim of this research was to develop metakaolin (MK) based geopolymer adsorbent with incorporation of two types of industrial sludge (S1 and S3) that could be employed as an adsorbent for removing copper (Cu2+) from aqueous solution through the adsorption process. The effects of varied solid to liquid ratio (S/L) on the synthesis of metakaolin/sludge based geopolymer adsorbent and the removal efficiency of Cu2+ by the synthesis adsorbent were studied. The raw materials and synthesized geopolymer were characterized by using x-ray fluorescence (XRF), x-ray diffraction (XRD), scanning electron microscope (SEM), fourier transform infrared spectroscopy (FTIR), Brunauer-Emmett-Teller (BET) and micro XRF. The concentration of Cu2+ before and after adsorption was determined by atomic absorption spectroscopy (AAS) and the removal efficiency was calculated. The experimental data indicated that the synthesized geopolymer at low S/L ratio has achieved the highest removal efficiency of Cu2+ about 99.62 % and 99.37 % at 25 %:75 % of MK/S1 and 25 %:75 % of MK/S3 respectively compared to pure MK based geopolymer with 98.56 %. The best S/
      2  8
  • Publication
    Effects of multiple reflow on the formation of primary crystals in Sn-3.5Ag and solder joint strength: Experimental and finite element analysis
    ( 2023)
    Siti Farahnabilah Muhd Amli
    ;
    ;
    Mohd Sharizal Abdul Aziz
    ;
    Hideyuki Yasuda
    ;
    Kazuhiro Nogita
    ;
    ;
    Ovidiu Nemes
    ;
    Andrei Victor Sandu
    ;
    Petrica Vizureanu
    The growth and formation of primary intermetallics formed in Sn-3.5Ag soldered on copper organic solderability preservative (Cu-OSP) and electroless nickel immersion gold (ENIG) surface finish after multiple reflows were systematically investigated. Real-time synchrotron imaging was used to investigate the microstructure, focusing on the in situ growth behavior of primary intermetallics during the solid–liquid–solid interactions. The high-speed shear test was conducted to observe the correlation of microstructure formation to the solder joint strength. Subsequently, the experimental results were correlated with the numerical Finite Element (FE) modeling using ANSYS software to investigate the effects of primary intermetallics on the reliability of solder joints. In the Sn-3.5Ag/Cu-OSP solder joint, the well-known Cu6Sn5 interfacial intermetallic compounds (IMCs) layer was observed in each reflow, where the thickness of the IMC layer increases with an increasing number of reflows due to the Cu diffusion from the substrate. Meanwhile, for the Sn-3.5Ag/ENIG solder joints, the Ni3Sn4 interfacial IMC layer was formed first, followed by the (Cu, Ni)6Sn5 IMC layer, where the formation was detected after five cycles of reflow. The results obtained from real-time imaging prove that the Ni layer from the ENIG surface finish possessed an effective barrier to suppress and control the Cu dissolution from the substrates, as there is no sizeable primary phase observed up to four cycles of reflow. Thus, this resulted in a thinner IMC layer and smaller primary intermetallics, producing a stronger solder joint for Sn-3.5Ag/ENIG even after the repeated reflow process relative to the Sn-3.5Ag/Cu-OSP joints.
      1  21
  • Publication
    The Influence of Compounding Parameters on the Electrical Conductivity of LDPE/Cu Conductive Polymer Composites (CPCs)
    ( 2021-11-12)
    Farah Badrul
    ;
    ; ; ;
    Nor Asiah Muhamad
    ;
    ;
    Nurul Afiqah Saad
    ;
    Syatirah Mohd Noor
    Low-linear density (LDPE) and copper (Cu) were used as main polymer matrix and conductive filler in order to produce electrically conductive polymer composites (CPC). The selection of the matrix and conductive filler were based on their due to its excellence properties, resistance to corrosion, low cost and electrically conductive. This research works is aimed to establish the effect of compounding parameter on the electrical conductivity of LDPE/Cu composites utilising the design of experiments (DOE). The CPCs was compounded using an internal mixer where all formulations were designed by statistical software. The scanning electron micrograph (SEM) revealed that the Cu conductive filler had a flake-like shape, and the electrical conductivity was found to be increased with increasing filler loading as measured using the four-point probe technique. The conductivity data obtained were then analysed by using the statistical software to establish the relationship between the compounding parameters and electrical conductivity where it was found based that the compounding parameters have had an effect on the conductivity of the CPC.
      4