Mohd. Mustafa Al Bakri Abdullah
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Preferred name
Mohd. Mustafa Al Bakri Abdullah
Official Name
Abdulah, Mohd. Mustafa Al Bakri
Alternative Name
Abdullah, M.M.A.
M.M.A. Abdullah
Mustafa Al Bakri, A. M.
Albakri Abdullah, M. M.
Main Affiliation
CeGeoGTech UniMAP
Scopus Author ID
53164519100

Research Output
Now showing 1 - 10 of 23
  • Publication
    Improvements of flexural properties and thermal performance in thin geopolymer based on fly ash and ladle furnace slag using borax decahydrates
    ( 2022)
    Ng Yong-Sing
    ;
    Liew Yun Ming
    ;
    Heah Cheng Yong
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Phakkhananan Pakawanit
    ;
    Petrica Vizureanu
    ;
    Mohd Suhaimi Khalid
    ;
    Ng Hui-Teng
    ;
    Hang Yong-Jie
    ;
    Marcin Nabiałek
    ;
    Paweł Pietrusiewicz
    ;
    Sebastian Garus
    ;
    Wojciech Sochacki
    ;
    Agata Åšliwa
    This paper elucidates the influence of borax decahydrate addition on the flexural and thermal properties of 10 mm thin fly ash/ladle furnace slag (FAS) geopolymers. The borax decahydrate (2, 4, 6, and 8 wt.%) was incorporated to produce FAB geopolymers. Heat treatment was applied with temperature ranges of 300 °C, 600 °C, 900 °C, 1000 °C and 1100 °C. Unexposed FAB geopolymers experienced a drop in strength due to a looser matrix with higher porosity. However, borax decahydrate inclusion significantly enhanced the flexural performance of thin geopolymers after heating. FAB2 and FAB8 geopolymers reported higher flexural strength of 26.5 MPa and 47.8 MPa, respectively, at 1000 °C as compared to FAS geopolymers (24.1 MPa at 1100 °C). The molten B2O3 provided an adhesive medium to assemble the aluminosilicates, improving the interparticle connectivity which led to a drastic strength increment. Moreover, the borax addition reduced the glass transition temperature, forming more refractory crystalline phases at lower temperatures. This induced a significant strength increment in FAB geopolymers with a factor of 3.6 for FAB8 at 900 °C, and 4.0 factor for FAB2 at 1000 °C, respectively. Comparatively, FAS geopolymers only achieved 3.1 factor in strength increment at 1100 °C. This proved that borax decahydrate could be utilized in the high strength development of thin geopolymers.
      3  21
  • Publication
    Potential of Rapid Tooling in rapid heat cycle molding: a review
    ( 2022)
    Nurul Hidayah Mohamad Huzaim
    ;
    Shayfull Zamree Abd. Rahim
    ;
    Luqman Musa
    ;
    Abdellah El-hadj Abdellah
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Allan Rennie
    ;
    Rozyanty Rahman
    ;
    Sebastian Garus
    ;
    Katarzyna BÅ‚och
    ;
    Andrei Victor Sandu
    ;
    Petrica Vizureanu
    ;
    Marcin Nabiałek
    Rapid tooling (RT) and additive manufacturing (AM) are currently being used in several parts of industry, particularly in the development of new products. The demand for timely deliveries of low-cost products in a variety of geometrical patterns is continuing to increase year by year. Increased demand for low-cost materials and tooling, including RT, is driving the demand for plastic and rubber products, along with engineering and product manufacturers. The development of AM and RT technologies has led to significant improvements in the technologies, especially in testing performance for newly developed products prior to the fabrication of hard tooling and low-volume production. On the other hand, the rapid heating cycle molding (RHCM) injection method can be implemented to overcome product surface defects generated by conventional injection molding (CIM), since the surface gloss of the parts is significantly improved, and surface marks such as flow marks and weld marks are eliminated. The most important RHCM technique is rapid heating and cooling of the cavity surface, which somewhat improves part quality while also maximizing production efficiencies. RT is not just about making molds quickly; it also improves molding productivity. Therefore, as RT can also be used to produce products with low-volume production, there is a good potential to explore RHCM in RT. This paper reviews the implementation of RHCM in the molding industry, which has been well established and undergone improvement on the basis of different heating technologies. Lastly, this review also introduces future research opportunities regarding the potential of RT in the RHCM technique.
      16  1
  • Publication
    Mechanical performance, microstructure, and porosity evolution of fly ash geopolymer after ten years of curing age
    ( 2023)
    Ikmal Hakem A. Aziz
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Rafiza Abd Razak
    ;
    Zarina Yahya
    ;
    Mohd Arif Anuar Mohd Salleh
    ;
    Jitrin Chaiprapa
    ;
    Catleya Rojviriya
    ;
    Petrica Vizureanu
    ;
    Andrei Victor Sandu
    ;
    Muhammad Faheem Mohd. Tahir
    ;
    Alida Abdullah
    ;
    Liyana Jamaludin
    This paper elucidates the mechanical performance, microstructure, and porosity evolution of fly ash geopolymer after 10 years of curing age. Given their wide range of applications, understanding the microstructure of geopolymers is critical for their long-term use. The outcome of fly ash geopolymer on mechanical performance and microstructural characteristics was compared between 28 days of curing (FA28D) and after 10 years of curing age (FA10Y) at similar mixing designs. The results of this work reveal that the FA10Y has a beneficial effect on strength development and denser microstructure compared to FA28D. The total porosity of FA10Y was also lower than FA28D due to the anorthite formation resulting in the compacted matrix. After 10 years of curing age, the 3D pore distribution showed a considerable decrease in the range of 5–30 µm with the formation of isolated and intergranular holes.
      20  1
  • Publication
    Study on polypropylene twisted bundle fiber reinforced lightweight foamed concrete
    ( 2023)
    Md Azree Othuman Mydin
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Rafiza Abd Razak
    ;
    Mohd Nasrun Mohd Nawi
    ;
    Puput Risdanareni
    ;
    Poppy Puspitasari
    ;
    Andrei Victor Sandu
    ;
    Madalina Simona Baltatu
    ;
    Petrica Vizureanu
    Recent industrial developments have focused more and more on the applications of lightweight foamed concrete (LFC) in the construction industry, having advantages over normal-strength concrete. LFC, however, has several drawbacks including brittleness, high porosity, excessive drying shrinkage, rapid cracking, and low deformation resistance. Practical engineering typically chooses steel fiber or polymer fiber to increase the tensile and fracture resistance of LFC. The polypropylene twisted bundle fiber (PTBF) was added to the LFC with varying weight fractions of 0.0%, 0.5%, 1.0%, 1.5%, 2.0% and 2.5%. Three low densities of LFC were prepared, specifically 500 kg/m3, 700 kg/m3 and 900 kg/m3. The mechanical and durability properties of PTBF-reinforced LFC were determined through compression, flexural, splitting tensile, flow table, porosity, and water absorption tests. The results show that the addition of PTBF in LFC significantly improves the strength properties (compressive, flexural, and splitting tensile strengths) and reduces the water absorption capacity and porosity. The optimal weight fraction of PTBF was between 1.5 and 2.0% for mechanical properties enhancement. The inclusion of PTBF increased the ductility of LFC, and the specimens remain intact from loading to failure. The PTBF reduces the original cracks of the LFC and inhibits the development of further cracks in the LFC.
      14  1
  • Publication
    Effects of multiple reflow on the formation of primary crystals in Sn-3.5Ag and solder joint strength: experimental and finite element analysis
    ( 2023)
    Siti Farahnabilah Muhd Amli
    ;
    Mohd Arif Anuar Mohd Salleh
    ;
    Mohd Sharizal Abdul Aziz
    ;
    Hideyuki Yasuda
    ;
    Kazuhiro Nogita
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Ovidiu Nemes
    ;
    Andrei Victor Sandu
    ;
    Petrica Vizureanu
    The growth and formation of primary intermetallics formed in Sn-3.5Ag soldered on copper organic solderability preservative (Cu-OSP) and electroless nickel immersion gold (ENIG) surface finish after multiple reflows were systematically investigated. Real-time synchrotron imaging was used to investigate the microstructure, focusing on the in situ growth behavior of primary intermetallics during the solid–liquid–solid interactions. The high-speed shear test was conducted to observe the correlation of microstructure formation to the solder joint strength. Subsequently, the experimental results were correlated with the numerical Finite Element (FE) modeling using ANSYS software to investigate the effects of primary intermetallics on the reliability of solder joints. In the Sn-3.5Ag/Cu-OSP solder joint, the well-known Cu6Sn5 interfacial intermetallic compounds (IMCs) layer was observed in each reflow, where the thickness of the IMC layer increases with an increasing number of reflows due to the Cu diffusion from the substrate. Meanwhile, for the Sn-3.5Ag/ENIG solder joints, the Ni3Sn4 interfacial IMC layer was formed first, followed by the (Cu, Ni)6Sn5 IMC layer, where the formation was detected after five cycles of reflow. The results obtained from real-time imaging prove that the Ni layer from the ENIG surface finish possessed an effective barrier to suppress and control the Cu dissolution from the substrates, as there is no sizeable primary phase observed up to four cycles of reflow. Thus, this resulted in a thinner IMC layer and smaller primary intermetallics, producing a stronger solder joint for Sn-3.5Ag/ENIG even after the repeated reflow process relative to the Sn-3.5Ag/Cu-OSP joints.
      14  37
  • Publication
    Metakaolin/sludge based geopolymer adsorbent on high removal efficiency of Cu2+
    ( 2022)
    Pilomeena Arokiasamy
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Shayfull Zamree Abd. Rahim
    ;
    Mohd Remy Rozainy Mohd Arif Zainol
    ;
    Mohd Arif Anuar Mohd Salleh
    ;
    Marwan Kheimi
    ;
    Jitrin Chaiprapa
    ;
    Andrei Victor Sandu
    ;
    Petrica Vizureanu
    ;
    Rafiza Abd Razak
    ;
    Noorina Hidayu Jamil
    Activated carbon (AC) has received a lot of interest from researchers for the removal of heavy metals from wastewater due to its abundant porous structure. However, it was found unable to meet the required adsorption capacity due to its amorphous structure which restricts the fundamental studies and structural optimization for improved removal performance. In addition, AC is not applicable in large scale wastewater treatment due its expensive synthesis and difficulty in regeneration. Thus, the researchers are paying more attention in synthesis of low cost geopolymer based adsorbent for heavy metal removal due its excellent immobilization effect. However, limited studies have focused on the synthesis of geopolymer based adsorbent for heavy metal adsorption by utilizing industrial sludge. Thus, the aim of this research was to develop metakaolin (MK) based geopolymer adsorbent with incorporation of two types of industrial sludge (S1 and S3) that could be employed as an adsorbent for removing copper (Cu2+) from aqueous solution through the adsorption process. The effects of varied solid to liquid ratio (S/L) on the synthesis of metakaolin/sludge based geopolymer adsorbent and the removal efficiency of Cu2+ by the synthesis adsorbent were studied. The raw materials and synthesized geopolymer were characterized by using x-ray fluorescence (XRF), x-ray diffraction (XRD), scanning electron microscope (SEM), fourier transform infrared spectroscopy (FTIR), Brunauer-Emmett-Teller (BET) and micro XRF. The concentration of Cu2+ before and after adsorption was determined by atomic absorption spectroscopy (AAS) and the removal efficiency was calculated. The experimental data indicated that the synthesized geopolymer at low S/L ratio has achieved the highest removal efficiency of Cu2+ about 99.62 % and 99.37 % at 25 %:75 % of MK/S1 and 25 %:75 % of MK/S3 respectively compared to pure MK based geopolymer with 98.56 %. The best S/
      1  28
  • Publication
    Effect of the sintering mechanism on the crystallization kinetics of Geopolymer-Based ceramics
    ( 2023)
    Nur Bahijah Mustapa
    ;
    Romisuhani Ahmad
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Wan Mastura Wan Ibrahim
    ;
    Andrei Victor Sandu
    ;
    Ovidiu Nemes
    ;
    Petrica Vizureanu
    ;
    Christina W. Kartikowati
    ;
    Puput Risdanareni
    This research aims to study the effects of the sintering mechanism on the crystallization kinetics when the geopolymer is sintered at different temperatures: 200 °C, 400 °C, 600 °C, 800 °C, 1000 °C, and 1200 °C for a 3 h soaking time with a heating rate of 5 °C/min. The geopolymer is made up of kaolin and sodium silicate as the precursor and an alkali activator, respectively. Characterization of the nepheline produced was carried out using XRF to observe the chemical composition of the geopolymer ceramics. The microstructures and the phase characterization were determined by using SEM and XRD, respectively. The SEM micrograph showed the microstructural development of the geopolymer ceramics as well as identifying reacted/unreacted regions, porosity, and cracks. The maximum flexural strength of 78.92 MPa was achieved by geopolymer sintered at 1200 °C while the minimum was at 200 °C; 7.18 MPa. The result indicates that the flexural strength increased alongside the increment in the sintering temperature of the geopolymer ceramics. This result is supported by the data from the SEM micrograph, where at the temperature of 1000 °C, the matrix structure of geopolymer-based ceramics starts to become dense with the appearance of pores.
      3  24
  • Publication
    Geopolymer-based nepheline ceramics: effect of sintering profile on morphological characteristics and flexural strength
    ( 2022)
    Romisuhani Ahmad
    ;
    Wan Mastura Wan Ibrahim
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Phakkhananan Pakawanit
    ;
    Petrica Vizureanu
    ;
    Arman Shah Abdullah
    ;
    Andrei Victor Sandu
    ;
    Fakhryna Hannanee Ahmad Zaidi
    The focus of this study is the fabrication of innovative and sustainable ceramic-based geopolymer with improved low temperatures performances. Kaolin was mixed with liquid sodium silicate (Na₂SiO₃) and 12M of sodium hydroxide (NaOH) solution using alkali activator ratio of 0.24 and solid-to-liquid ratio of 1:1 to synthesize kaolin geopolymer. The effect of the sintering profile on the microstructure, pore evolution and flexural strength were investigated. The heating exposure aided consolidation and created a fairly uniform microstructure, resulting in a smooth surface texture. In comparison to the unheated geopolymer, 3D pore distribution showed a significant increase in the range size of ~30 µm with the appearance of isolated and intergranular pores. The flexural strength at 1200 °C with a heating rate of 5 °C/min and was increased by 146.4% to 85.4 MPa, as compared to the heating rate of 2 °C/min. The sintering process has an impact on the final microstructure formation thus improving the characteristic of geopolymer-based nepheline ceramic.
      3  42
  • Publication
    Producing metal powder from machining chips using ball milling process: a review
    ( 2023)
    Leong Kean Wei
    ;
    Shayfull Zamree Abd. Rahim
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Allice Yin
    ;
    Mohd Fathullah Ghazli@Ghazali
    ;
    Mohd Nazri Omar
    ;
    Ovidiu NemeÈ™
    ;
    Andrei Sandu
    ;
    Petrica Vizureanu
    ;
    Abdellah Abdellah
    In the pursuit of achieving zero emissions, exploring the concept of recycling metal waste from industries and workshops (i.e., waste-free) is essential. This is because metal recycling not only helps conserve natural resources but also requires less energy as compared to the production of new products from virgin raw materials. The use of metal scrap in rapid tooling (RT) for injection molding is an interesting and viable approach. Recycling methods enable the recovery of valuable metal powders from various sources, such as electronic, industrial, and automobile scrap. Mechanical alloying is a potential opportunity for sustainable powder production as it has the capability to convert various starting materials with different initial sizes into powder particles through the ball milling process. Nevertheless, parameter factors, such as the type of ball milling, ball-to-powder ratio (BPR), rotation speed, grinding period, size and shape of the milling media, and process control agent (PCA), can influence the quality and characteristics of the metal powders produced. Despite potential drawbacks and environmental impacts, this process can still be a valuable method for recycling metals into powders. Further research is required to optimize the process. Furthermore, ball milling has been widely used in various industries, including recycling and metal mold production, to improve product properties in an environmentally friendly way. This review found that ball milling is the best tool for reducing the particle size of recycled metal chips and creating new metal powders to enhance mechanical properties and novelty for mold additive manufacturing (MAM) applications. Therefore, it is necessary to conduct further research on various parameters associated with ball milling to optimize the process of converting recycled copper chips into powder. This research will assist in attaining the highest level of efficiency and effectiveness in particle size reduction and powder quality. Lastly, this review also presents potential avenues for future research by exploring the application of RT in the ball milling technique.
      2  21
  • Publication
    Effect of Solid-To-Liquids and Na2SiO3-To-NaOH ratio on metakaolin membrane geopolymers
    ( 2021)
    Masdiyana Ibrahim
    ;
    Wan Mastura Wan Ibrahim
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Ahmad Syauqi Sauffi
    ;
    Petrica Vizureanu
    Geopolymer is synthesized by polycondensation of SiO4 and AlO4 aluminosilicate complexes, tetrahedral frames linked with shared sialate oxygen. This paper studies the effect of the solids-to-fluids (S/L) and Na2SiO3/NaOH proportions on the preparing of metakaolin inorganic membrane geopolymer. By consolidating a mixture of metakaolin with sodium hydroxide, sodium silicate and foaming agent, the geopolymer membrane was made in required shape about 1 cm and cured at 80°C for 24 hours. After the curing process, the properties of the samples were tested on days 7. Sodium silicate (Na2SiO3) and sodium hydroxide (NaOH) solution were utilized as an alkaline activator with a NaOH fixation fixed at 10 M. The geopolymer inorganic membrane tests were set up with various S/L proportions (0.8, 1.0, 1.2 and 1.4) and Na2SiO3/NaOH proportions (0.5, 1.0, 1.5, 2.0 and 2.5). Aluminium (Al) powder as a foaming agent was used to create bubbles in porous structure and provide details on the development of membrane geopolymers. This metakaolin membrane, based on the geopolymer, was synthesized by a suspension that depends on the fast cementing mechanism of high-temperature slurries. Porous geopolymeric circles provided a homogeneous composition and quantitative distribution of pores. The water absorption, density, impact toughness testing and microstructure analyses were studied. However, considering the promising results, an adjustment in the mix design of the metakaolin inorganic membrane geopolymer mixtures could increase their mechanical properties without negatively affecting the mechanical properties and porosity, making these sustainable materials a suitable alternative to traditional porous cement concrete
      17  2