Shayfull Zamree Abd. Rahim
Thumbnail Image
Preferred name
Shayfull Zamree Abd. Rahim
Official Name
Shayfull Zamree, Abd. Rahim
Alternative Name
Shayfull, Zamree Abd Rahim
Abd Rahim, Shayfull Zamree Abd
Shayfull, Zamree
Abd Rahim, S. Z.
Abd Rahim, Shayfull Zamree Bin
Bin Abd Rahim, S. Zamree
Abd Rahim, S.
zamree bin abd Rahim, Shayfull
Rahim, Shayfull Zamree Abd
Zamree Abd Rahim, Shayfull
Zambree, Shayfull
Rahim, Shayfull Z.B.Abd
Zamree, A. R.Shayfull
Shayfull, Z.
Main Affiliation
Scopus Author ID
54941291700
Researcher ID
I-2840-2019

Research Output

Filters

35
Reset filters

Settings
Now showing 1 - 10 of 35
  • Publication
    Application of response surface methodology (RSM) and genetic algorithm in minimizing warpage on side arm
    ( 2017-09-26)
    Raimee N.A.
    ;
    Mohd Fathullah Ghazli@Ghazali
    ;
    Shayfull Zamree Abd. Rahim
    ;
    Mohd. Nasir Mat Saad
    ;
    Mohd. Hazwan Mohd. Hanid
    The plastic injection moulding process produces large numbers of parts of high quality with great accuracy and quickly. It has widely used for production of plastic part with various shapes and geometries. Side arm is one of the product using injection moulding to manufacture it. However, there are some difficulties in adjusting the parameter variables which are mould temperature, melt temperature, packing pressure, packing time and cooling time as there are warpage happen at the tip part of side arm. Therefore, the work reported herein is about minimizing warpage on side arm product by optimizing the process parameter using Response Surface Methodology (RSM) and with additional artificial intelligence (AI) method which is Genetic Algorithm (GA).
  • Publication
    Optimization of heating rate on hybrid microwave sintering of the PM Fe-Cr MMCs reinforced with Al2O3particle
    ( 2021-07-21)
    Wan Abdul Rahman Assyahid Wan Ibrahim
    ;
    Shayfull Zamree Abd. Rahim
    ;
    Radhwan Hussin
    ;
    Muhamad Farizuan Rosli
    ;
    Mohd Fathullah Ghazli@Ghazali
    ;
    Murizam Darus
    This study reports the optimization of heating rate on the microwave sintered Fe-Cr-Al2O3 metal matrix composite (MMC). The heating rate was selected between 10°C/min to 60°C/min with increment of 10°C/min respectively. The samples were fabricated via PM route and microwave sintering was carried out in a tubular microwave furnace HAMiLab-V3 in N2 atmosphere purposely to avoid any oxidation and chemical reaction to samples. The microstructure of sintered samples was evaluated using SEM and bulk density and porosity were determined based on ASTM B962 - 17 and the microhardness were determined based on ASTM E384. The optimized heating rate of the sample was selected based on the micro hardness value and total porosity percentage as well as based on SEM microstructure analysis. The results revealed that the optimum heating rate occurred at 20°C/min due to the highest value of hardness achieved which is about 119.28 HV with at the highest bulk density about 6.07 g/cm3 and at the lowest total porosity about 14.55%. SEM micrographs also showed that the diffusion was mostly effective at 20°C/min heating rate compared to others, indicated that significant grain boundary diffusion of Fe matrix into Al2O3 particle was occurred.
      1  47
  • Publication
    Optimisation of warpage on thin shell plastic part using response surface methodology (RSM) and glowworm swarm optimisation (GSO)
    ( 2017-09-26)
    Asyirah B.N.
    ;
    Shayfull Zamree Abd. Rahim
    ;
    Mohd. Nasir Mat Saad
    ;
    Mohd Fathullah Ghazli@Ghazali
    ;
    Mohd. Hazwan Mohd. Hanid
    In manufacturing a variety of parts, plastic injection moulding is widely use. The injection moulding process parameters have played important role that affects the product's quality and productivity. There are many approaches in minimising the warpage ans shrinkage such as artificial neural network, genetic algorithm, glowworm swarm optimisation and hybrid approaches are addressed. In this paper, a systematic methodology for determining a warpage and shrinkage in injection moulding process especially in thin shell plastic parts are presented. To identify the effects of the machining parameters on the warpage and shrinkage value, response surface methodology is applied. In thos study, a part of electronic night lamp are chosen as the model. Firstly, experimental design were used to determine the injection parameters on warpage for different thickness value. The software used to analyse the warpage is Autodesk Moldflow Insight (AMI) 2012.
      2  35
  • Publication
    Tool wear and surface evaluation in drilling fly ash geopolymer using HSS, HSS-Co, and HSS-TiN cutting tools
    ( 2021)
    Mohd Fathullah Ghazli@Ghazali
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Shayfull Zamree Abd. Rahim
    ;
    Joanna Gondro
    ;
    Paweł Pietrusiewicz
    ;
    Sebastian Garus
    ;
    Tomasz Stachowiak
    ;
    Andrei Victor Sandu
    ;
    Muhammad Faheem Mohd. Tahir
    ;
    Mehmet Erdi Korkmaz
    ;
    Mohamed Syazwan Osman
    This paper reports on the potential use of geopolymer in the drilling process, with respect to tool wear and surface roughness. The objectives of this research are to analyze the tool life of three different economy-grade drill bit uncoated; high-speed steel (HSS), HSS coated with TiN (HSS-TiN), and HSS-cobalt (HSS-Co) in the drilling of geopolymer and to investigate the effect of spindle speed towards the tool life and surface roughness. It was found that, based on the range of parameters set in this experiment, the spindle speed is directly proportional to the tool wear and inversely proportional to surface roughness. It was also observed that HSS-Co produced the lowest value of surface roughness compared to HSS-TiN and uncoated HSS and therefore is the most favorable tool to be used for drilling the material. For HSS, HSS coated with TiN, and HSS-Co, only the drilling with the spindle speed of 100 rpm was able to drill 15 holes without surpassing the maximum tool wear of 0.10 mm. HSS-Co exhibits the greatest tool life by showing the lowest value of flank wear and produce a better surface finish to the sample by a low value of surface roughness value (Ra). This finding explains that geopolymer is possible to be drilled, and therefore, ranges of cutting tools and parameters suggested can be a guideline for researchers and manufacturers to drill geopolymer for further applications
      2  11
  • Publication
    Optimisation of warpage on plastic injection moulding part using response surface methodology (RSM) and genetic algorithm method (GA)
    ( 2017-09-26)
    Miza A.T.N.A.
    ;
    Shayfull Zamree Abd. Rahim
    ;
    Mohd. Nasir Mat Saad
    ;
    Mohd Fathullah Ghazli@Ghazali
    ;
    Mohd. Hazwan Mohd. Hanid
    In this study, Computer Aided Engineering was used for injection moulding simulation. The method of Design of experiment (DOE) was utilize according to the Latin Square orthogonal array. The relationship between the injection moulding parameters and warpage were identify based on the experimental data that used. Response Surface Methodology (RSM) was used as to validate the model accuracy. Then, the RSM and GA method were combine as to examine the optimum injection moulding process parameter. Therefore the optimisation of injection moulding is largely improve and the result shown an increasing accuracy and also reliability. The propose method by combining RSM and GA method also contribute in minimising the warpage from occur.
      1  38
  • Publication
    Thermal insulation and mechanical properties in the presence of glass bubble in fly ash geopolymer paste
    ( 2022-01-01)
    Noor Fifinatasha Shahedan
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Norsuria Mahmed
    ;
    Liew Yun Ming
    ;
    Shayfull Zamree Abd. Rahim
    ;
    Ikmal Hakem Abdul Aziz
    ;
    Kadir A.A.
    ;
    Sandu A.V.
    ;
    Mohd Fathullah Ghazli@Ghazali
    The density, compressive strength, and thermal insulation properties of fly ash geopolymer paste are reported. Novel insulation material of glass bubble was used as a replacement of fly ash binder to significantly enhance the mechanical and thermal properties compared to the geopolymer paste. The results showed that the density and compressive strength of 50% glass bubble was 1.45 g/ cm3 and 42.5 MPa, respectively, meeting the standard requirement for structural concrete. Meanwhile, the compatibility of 50% glass bubbles tested showed that the thermal conductivity (0.898 W/mK), specific heat (2.141 MJ/m3K), and thermal diffusivity (0.572 mm2/s) in meeting the same requirement. The improvement of thermal insulation properties revealed the potential use of glass bubbles as an insulation material in construction material.
      1  37
  • Publication
    Key features of additive manufacturing: A review
    ( 2021-07-21)
    Noorhafiza Muhammad
    ;
    Azli A.A.
    ;
    Mohd Shuhidan Saleh
    ;
    Midhat Nabil Ahmad Salimi
    ;
    Mohd Fathullah Ghazli@Ghazali
    ;
    Shayfull Zamree Abd. Rahim
    This work reviews the key features and capabilities of additive manufacturing, which include the fundamental of additive manufacturing followed by types of additive manufacturing technologies. Advantages and limitation of additive manufacturing is discussed and the emergence of additive manufacturing in industrial revolution 4.0 is presented. Economy benefits through the additive manufacturing showing beneficial potential.
      34  1
  • Publication
    Optimisation of shrinkage and strength on thick plate part using recycled ldpe materials
    ( 2021-04-01)
    Roslan N.
    ;
    Shayfull Zamree Abd. Rahim
    ;
    Abdellah A.E.H.
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Błoch K.
    ;
    Pietrusiewicz P.
    ;
    Nabiałek M.
    ;
    Szmidla J.
    ;
    Kwiatkowski D.
    ;
    Vasco J.O.C.
    ;
    Mohd. Nasir Mat Saad
    ;
    Mohd Fathullah Ghazli@Ghazali
    Achieving good quality of products from plastic injection moulding processes is very challenging, since the process comprises many affecting parameters. Common defects such as warpage are hard to avoid, and the defective parts will eventually go to waste, leading to unnecessary costs to the manufacturer. The use of recycled material from postindustrial waste has been studied by a few researchers. However, the application of an optimisation method by which to optimise processing parameters to mould parts using recycled materials remains lacking. In this study, Response Surface Methodology (RSM) and Particle Swarm Optimisation (PSO) methods were conducted on thick plate parts moulded using virgin and recycled low-density polyethylene (LDPE) materials (100:0, 70:30, 60:40 and 50:50; virgin to recycle material ratios) to find the optimal input parameters for each of the material ratios. Shrinkage in the x and y directions increased in correlation with the recycled ratio, compared to virgin material. Meanwhile, the tensile strength of the thick plate part continued to decrease when the recycled ratio increased. R30 (70:30) had the optimum shrinkage in the x direction with respect to R0 (100:0) material where the shrinkage increased by 24.49% (RSM) and 33.20% (PSO). On the other hand, the shrinkage in the y direction for R30 material increased by 4.48% (RSM) and decreased by 2.67% (PSO), while the tensile strength of R30 (70:30) material decreased by 0.51% (RSM) and 2.68% (PSO) as compared to R0 (100:0) material. Validation tests indicated that the optimal setting of processing parameter suggested by PSO and RSM for R0 (100:0), R30 (70:30), R40 (60:40) and R50 (50:50) was less than 10%.
      2
  • Publication
    Thermal Insulation and Mechanical Properties in the Presence of Glas Bubble in Fly Ash Geopolymer Paste
    ( 2022-01-01)
    Shahedan N.F.
    ;
    Mohd. Mustafa Al Bakri Abdullah
    ;
    Norsuria Mahmed
    ;
    Liew Yun Ming
    ;
    Shayfull Zamree Abd. Rahim
    ;
    Aziz I.H.A.
    ;
    Kadir A.A.
    ;
    Sandu A.V.
    ;
    Mohd Fathullah Ghazli@Ghazali
    The density, compressive strength, and thermal insulation properties of fly ash geopolymer paste are reported. Novel insulation material of glass bubble was used as a replacement of fly ash binder to significantly enhance the mechanical and thermal properties compared to the geopolymer paste. The results showed that the density and compressive strength of 50% glass bubble was 1.45 g/ cm3 and 42.5 MPa, respectively, meeting the standard requirement for structural concrete. Meanwhile, the compatibility of 50% glass bubbles tested showed that the thermal conductivity (0.898 W/mK), specific heat (2.141 MJ/m3K), and thermal diffusivity (0.572 mm2/s) in meeting the same requirement. The improvement of thermal insulation properties revealed the potential use of glass bubbles as an insulation material in construction material.
      40  8
  • Publication
    Hard-porous-lightweight PM Fe-Cr-Al2O3MMCs sintered under hybrid microwave energy
    ( 2021-07-21)
    Wan Abdul Rahman Assyahid Wan Ibrahim
    ;
    Shayfull Zamree Abd. Rahim
    ;
    Radhwan Hussin
    ;
    Muhamad Farizuan Rosli
    ;
    Mohd Fathullah Ghazli@Ghazali
    ;
    Murizam Darus
    This study reports on the effect of Al2O3 particles on the density of Fe-Cr metal matrix composite (MMCs) produced through PM route then sintered under hybrid microwave energy. The sample was prepared by mixing the Al2O3 particle in 3D-tubular shaker at six different weight percentage of Fe-Cr matrix started from 5 wt.% to 30 wt.% with 5% in increment. The sintering process was performed under controlled N2 atmosphere in a tubular microwave furnace. Determination of bulk density and porosity was done according to Standard Test Method ASTM B962 - 17, while ASTM E384 was used to determine the microhardness. Assessment of the sample was based on density, porosity, hardness and microstructure evaluation. The result show that incorporating the Al2O3 particle were significantly increase the microhardness, decrease the bulk density and increase the porosity of the in Fe-Cr composite.
      2  26