Now showing 1 - 3 of 3
  • Publication
    Feasibility Study of Microwave Welding of Polypropylene Using Silicon Carbide Nanowhiskers as Microwave Susceptor
    ( 2023-01-01)
    Foong P.Y.
    ;
    ; ;
    Teh P.L.
    ;
    Currently, welding is the most efficient way for joining of plastic. Due to its rapid heating, efficiency in term of time and energy, and ability to be applied on components of any shape, microwave welding stands out from other welding methods. Additionally, SiCNWs was proposed as the microwave susceptor for the microwave welding of thermoplastic in this work due to its high dielectric loss and biocompatibility. To produce microwave welded joint, SiCNWs was first mixed with acetone to obtain a SiCNWs suspension. After that, SiCNWs was drop casted onto the targeted area of PP, allowed to dry and then microwave irradiated. In this work, the microwave heating time studied ranged from 15 s to 20 s. SEM and single lap shear test were used to characterise the microwave welded joint. From the findings, the tensile strength increased as the microwave heating duration increased from 15 s to 18 s, due to formation of SiCNWs/PP nanocomposite welded joint layer with increasing thickness. Yet, when the microwave heating time was prolonged to 20 s, the tensile strength decreased to 0.85 MPa. Besides, a void was observed at the welded joint and it is believed that the presence of void causes the welded joint to weaken when force is applied. Under properly regulated of microwave heating time, a strengthened nanocomposite welded joint can be produced which demonstrate great promise in plastic welding.
      7  23
  • Publication
    Formation of polypropylene nanocomposite joint using silicon carbide nanowhiskers as novel susceptor for microwave welding
    Up to present, no study has reported on the use of silicon carbide nanomaterials (SiCNMs) as susceptor for microwave welding of thermoplastics. Therefore, in this study, silicon carbide nanowhiskers (SiCNWs) was attempted as the microwave susceptor for the microwave welding of polypropylene (PP). It was observed that SiCNWs are capable of absorbing microwave and converting them into heat, leading to a sharp increase in temperature until it reaches the melting point of PP substrates. The microwave welded joint is formed after the molten PP at the interface between PP substrates is cooled under pressure. The effect of microwave heating duration and solid loading of SiCNWs suspension was studied and reported. The formation mechanism of SiCNWs reinforced PP welded joint was proposed in this study. With these remarkable advantages of microwave welding and enhanced mechanical properties of the welded joint, it is believed that this study can provide a new insight into welding of thermoplastic and material processing through short-term microwave heating.
      26  1
  • Publication
    Preparation and Characterization of Tensile Properties of PMMA/SiC Nanowhiskers Nanocomposite Films: Effect of Filler Loading and Silane Treatment
    ( 2023-10-01) ; ;
    Lee L.Y.
    ;
    ;
    Foong P.Y.
    The preparation of nanocomposites through melt mixing was challenging as the nanofillers tend to form agglomeration. The silicon carbide nanowhiskers (SiCNWs) filled poly (methyl methacrylate) (PMMA) thin film in this study was prepared by means of solution casting. Acetone with low toxicity was used as solvent to dissolve the PMMA pellets. A coupling agent, silane was used to enhance the properties of composite films. Besides, the untreated and treated SiCNWs were filled into PMMA matrix, respectively with the filler loading varied from 0.2 to 0.8 wt%. The universal testing machine was used to investigate the tensile properties of composites. It was found out that the tensile strength of the PMMA was reduced in the presence of SiCNWs. However, the tensile strength had increased with the rise of filler loading. At 0.8 wt% of SiCNWs, the composites’ tensile strength was comparable to virgin PMMA. Meanwhile, the SiCNWs had reduced the elongation at break but increased the elastic modulus of PMMA/SiCNWs nanocomposite films. In addition, silane surface treatment on SiCNWs had improved the tensile strength and ductility but lowered the elastic modulus of the nanocomposites. The improvement was due to the enhancement of interfacial adhesion between SiCNWs and PMMA.
      45  2