Now showing 1 - 10 of 47
  • Publication
    The effect of different ratio bottom ash and fly ash geopolymer brick on mechanical properties for non-loading application
    This paper studies the finding of strength and water absorption of geopolymer bricks using bottom ash and fly ash as a geopolymer raw material for non-loading application with minimum strength. The study has been conducted to produce bottom ash and fly ash geopolymer bricks by varying the ratio of fly ash-to-bottom ash, solid-to-liquid and sodium silicate (Na2SiO3)-to-sodium hydroxide (NaOH) in the mixing process. The compressive strength range between 3.8-4.5 MPa was obtained due to the minimum strength of non-loading application with 70°C curing temperature within 24 hours at 7 days of ageing. The optimum ratio selected of bottom ash-to-fly ash, solid-to-liquid and Na2SiO3-to-NaOH are 1:2, 2.0 and 4.0 respectively. The water absorption result is closely related to the amount of bottom ash used in the mix design.
  • Publication
    Diverse material based geopolymer towards heavy metals removal : a review
    ( 2023)
    Pilomeena Arokiasamy
    ;
    ; ;
    Monower Sadique
    ;
    ; ;
    Mohd Remy Rozainy Mohd Arif Zainol
    ;
    Che Mohd Ruzaidi Ghazali
    Metakaolin is a commonly used aluminosilicate material for the synthesis of geopolymer based adsorbent. However, it presents characteristics that restrict its uses such as weak rheological properties brought on by the plate-like structure, processing challenges, high water demand and quick hydration reaction. Industrial waste, on the other hand, contains a variety of components and is a potential source of aluminosilicate material. Geopolymer adsorbent synthesized by utilizing industrial waste contains a wide range of elements that offer better ion-exchangeability and increase active sites on the surface of geopolymer. However, limited studies focused on the synthesized of geopolymer based adsorbent by utilizing industrial waste for heavy metal adsorption in wastewater treatment. Therefore, this paper reviews on the raw materials used in the synthesis of geopolymer for wastewater treatment. This would help in the development of low cost geopolymer based adsorbent that has a great potential for heavy metal adsorption, which could deliver double benefit in both waste management and wastewater treatment.
  • Publication
    Recent developments in steelmaking industry and potential alkali activated based steel waste: A comprehensive review
    ( 2022)
    Ikmal Hakem Aziz
    ;
    ; ; ;
    Long Yuan Li
    ;
    Andrei Victor Sandu
    ;
    Petrica Vizureanu
    ;
    Ovidiu Nemes
    ;
    Shaik Numan Mahdi
    The steel industry is responsible for one-third of all global industrial CO2 emissions, putting pressure on the industry to shift forward towards more environmentally friendly production methods. The metallurgical industry is under enormous pressure to reduce CO2 emissions as a result of growing environmental concerns about global warming. The reduction in CO2 emissions is normally fulfilled by recycling steel waste into alkali-activated cement. Numerous types of steel waste have been produced via three main production routes, including blast furnace, electric arc furnace, and basic oxygen furnace. To date, all of the steel waste has been incorporated into alkali activation system to enhance the properties. This review focuses on the current developments over the last ten years in the steelmaking industry. This work also summarizes the utilization of steel waste for improving cement properties through an alkali activation system. Finally, this work presents some future research opportunities with regard to the potential of steel waste to be utilized as an alkali-activated material.
  • Publication
    Preparation of fly Ash-Ladle furnace slag blended geopolymer foam via Pre-Foaming method with polyoxyethylene alkyether sulphate incorporation
    ( 2022)
    Ng Hui-Teng
    ;
    ; ; ;
    Catleya Rojviriya
    ;
    Hasniyati Md Razi
    ;
    Sebastian Garus
    ;
    Marcin Nabiałek
    ;
    Wojciech Sochacki
    ;
    Ilham Mukriz Zainal Abidin
    ;
    Ng Yong-Sing
    ;
    Andrei Victor Sandu
    ;
    Agata Śliwa
    This paper uses polyoxyethylene alkyether sulphate (PAS) to form foam via pre-foaming method, which is then incorporated into geopolymer based on fly ash and ladle furnace slag. In the literature, only PAS-geopolymer foams made with single precursor were studied. Therefore, the performance of fly ash-slag blended geopolymer with and without PAS foam was investigated at 29–1000 °C. Unfoamed geopolymer (G-0) was prepared by a combination of sodium alkali, fly ash and slag. The PAS foam-to-paste ratio was set at 1.0 and 2.0 to prepare geopolymer foam (G-1 and G-2). Foamed geopolymer showed decreased compressive strength (25.1–32.0 MPa for G-1 and 21.5–36.2 MPa for G-2) compared to G-0 (36.9–43.1 MPa) at 29–1000 °C. Nevertheless, when compared to unheated samples, heated G-0 lost compressive strength by 8.7% up to 1000 °C, while the foamed geopolymer gained compressive strength by 68.5% up to 1000 °C. The thermal stability of foamed geopolymer was greatly improved due to the increased porosity, lower thermal conductivity, and incompact microstructure, which helped to reduce pressure during moisture evaporation and resulted in lessened deterioration.
  • Publication
    Effect of anisotropic pores on the material properties of metakaolin geopolymer composites incorporated with corrugated fiberboard and rubber
    ( 2021) ; ; ; ;
    Low Foo Wah
    ;
    Ooi Wan-En
    ;
    Ilham Mukriz Zainal Abidin
    ;
    Noorhazleena Azaman
    This paper compares the compressive strength and thermal conductivity of metakaolin geopolymer (MKG) incorporated with anisotropic and isotropic pores. MKG was prepared by activation with sodium hydroxide and sodium silicate. Corrugated fiberboard and rubber were included to create anisotropy of pores, and they were added in 3, 5, and 7 layers. Hydrogen peroxide and surfactant were added to generate isotropic pores. For geopolymer with corrugated fiberboard (MKG-C) and rubber (MKG-R), compressive test and thermal conductivity measurement were performed in perpendicular and parallel direction to the flat surface of fiberboard and rubber. The result showed that MKG-C and MKG-R exhibited mechanical and insulation anisotropically. The highest compressive strength was achieved in the parallel loading direction while the lowest thermal conductivity was attained in the perpendicular direction. MKG-C possessed better compressive strength of 26.9 MPa loaded in the parallel direction. The compressive strength performance of MKG-C was greater than MKG-R because of the fibrous-like structure, which further contributes to the strength. The thermal conductivity was low (0.15–0.20 W/mK) for both MKG-C and MKG-R. The anisotropy of pores led to high strength retention and improvement of thermal insulating properties. These properties were contrary to geopolymer with isotropic pores (MKG-F), which have excellent thermal insulating properties but low compressive strength to be eligible for structural applications.
  • Publication
    Diverse material based geopolymer towards heavy metals removal: a review
    ( 2023)
    Pilomeena Arokiasamy
    ;
    ; ;
    Monower Sadique
    ;
    ; ;
    Mohd Remy Rozainy Mohd Arif Zainol
    ;
    Metakaolin is a commonly used aluminosilicate material for the synthesis of geopolymer based adsorbent. However, it presents characteristics that restrict its uses such as weak rheological properties brought on by the plate-like structure, processing challenges, high water demand and quick hydration reaction. Industrial waste, on the other hand, contains a variety of components and is a potential source of aluminosilicate material. Geopolymer adsorbent synthesized by utilizing industrial waste contains a wide range of elements that offer better ion-exchangeability and increase active sites on the surface of geopolymer. However, limited studies focused on the synthesized of geopolymer based adsorbent by utilizing industrial waste for heavy metal adsorption in wastewater treatment. Therefore, this paper reviews on the raw materials used in the synthesis of geopolymer for wastewater treatment. This would help in the development of low cost geopolymer based adsorbent that has a great potential for heavy metal adsorption, which could deliver double benefit in both waste management and wastewater treatment.
  • Publication
    Formulation, mechanical properties and phase analysis of fly ash geopolymer with ladle furnace slag replacement
    ( 2021)
    Ng Hui-Teng
    ;
    ;
    Kong Ern Hun
    ;
    ; ;
    Hasniyati Md Razi
    ;
    Ng Yong-Sing
    This paper presents the formulation of fly ash (FA) geopolymer and the incorporation of ladle furnace slag (LFS) as a replacement to FA in geopolymer formation. The formulation of the LFS replacement was set at 10–40 wt.%. The geopolymer was formed by mixing FA and LFS with a sodium-based alkali activator. The FA geopolymer had a compressive strength of 38.9 MPa with the optimum formulation of 8 M NaOH concentration, AS/AA ratio of 3, and AA ratio of 1.5. The compressive strength was affected more significantly by the amorphous content. The most influential factors affecting the properties of FA geopolymer were: AS/AA ratio > AA ratio > NaOH concentration. Replacing LFS led to very little (4.1%) increment in the compressive strength. The LFS had little contribution in supplying Si, Al and Ca for the formation of the N-A-S-H and C-A-S-H network. But LFS acted as a filler and improved the compactness of the FA geopolymer. The mechanical performance of FA/LFS geopolymer was not governed by the amorphous content like the FA geopolymer, as LFS addition contributed to increasing crystalline content. New crystalline phases of calcite and CSH due to the addition of LFS helped to retain the compressive strength of FA geopolymer. Nevertheless, the outcome of the study proved that LFS can be blended with FA to produce geopolymers without severe deterioration in mechanical strength. LFS can be potentially added in geopolymers as filler to produce geopolymer mortar.
  • Publication
    Ladle furnace slag replacement on the flexural strength of thin fly ash geopolymer
    ( 2020)
    Ng YONG-SING
    ;
    ; ;
    Ng HUI-TENG
    ;
    Ridho BAYUAJI
    This article reports the investigation on the effect of ladle furnace slag replacement on the flexural strength of thin fly ash-based geopolymer. The thin fly ash/slag geopolymers were prepared with the replacement of various percentages of ladle furnace slag (0%, 10%, 20%, 30% and 40%) into fly ash geopolymers with dimension of 160 mm × 40 mm × 10 mm. The thin geopolymerwas synthesised using 12M sodium hydroxide (NaOH) solution with solid-to-liquid (S/L) ratio of 2.5 and Na2SiO3 /NaOH ratio of 4.0. The curing temperature and time of samples were 60°C and 6 hours respectively. The mechanical properties of thin geopolymers was revealed using flexural test after 28 days. Several characterisation tools have been used including Scanning Electron Microscope (SEM) and X-Ray Diffraction (XRD) to correlate the flexural properties with the microstructure and phases of fly ash/slag geopolymers. Results obtained reported that a positive effect on flexural strength was observed with the increasing amount of slag. The thin fly ash geopolymers replaced with 40% of ladle furnace slag showed the highest flexural strength of 7.8 MPa. The rich CaO content in ladle furnace slag boosted the C-S-H gels formation which increased the flexural strength of thin geopolymers.
  • Publication
    Elevated-Temperature performance, combustibility and fire propagation index of Fly Ash-Metakaolin blend geopolymers with addition of Monoaluminium Phosphate (MAP) and Aluminum Dihydrogen Triphosphate (ATP)
    ( 2021)
    Khairunnisa Zulkifly
    ;
    ; ;
    Ridho Bayuaji
    ;
    ;
    Shamsul Bin Ahmad
    ;
    Tomasz Stachowiak
    ;
    Janusz Szmidla
    ;
    Joanna Gondro
    ;
    Bartłomiej Jeż
    ;
    Mohd Suhaimi Bin Khalid
    ;
    Sebastian Garus
    ;
    Ong Shee-Ween
    ;
    Ooi Wan-En
    ;
    Ng Hui-Teng
    Thermal performance, combustibility, and fire propagation of fly ash-metakaolin (FA-MK) blended geopolymer with the addition of aluminum triphosphate, ATP (Al(H2PO4)3), and monoaluminium phosphate, MAP (AlPO4) were evaluated in this paper. To prepare the geopolymer mix, fly ash and metakaolin with a ratio of 1:1 were added with ATP and MAP in a range of 0–3% by weight. The fire/heat resistance was evaluated by comparing the residual compressive strengths after the elevated temperature exposure. Besides, combustibility and fire propagation tests were conducted to examine the thermal performance and the applicability of the geopolymers as passive fire protection. Experimental results revealed that the blended geopolymers with 1 wt.% of ATP and MAP exhibited higher compressive strength and denser geopolymer matrix than control geopolymers. The effect of ATP and MAP addition was more obvious in unheated geopolymer and little improvement was observed for geopolymer subjected to elevated temperature. ATP and MAP at 3 wt.% did not help in enhancing the elevated-temperature performance of blended geopolymers. Even so, all blended geopolymers, regardless of the addition of ATP and MAP, were regarded as the noncombustible materials with negligible (0–0.1) fire propagation index.
  • Publication
    Improvements of flexural properties and thermal performance in thin geopolymer based on fly ash and ladle furnace slag using borax decahydrates
    ( 2022)
    Ng Yong-Sing
    ;
    ; ; ;
    Phakkhananan Pakawanit
    ;
    Petrica Vizureanu
    ;
    Mohd Suhaimi Khalid
    ;
    Ng Hui-Teng
    ;
    Hang Yong-Jie
    ;
    Marcin Nabiałek
    ;
    Paweł Pietrusiewicz
    ;
    Sebastian Garus
    ;
    Wojciech Sochacki
    ;
    Agata Śliwa
    This paper elucidates the influence of borax decahydrate addition on the flexural and thermal properties of 10 mm thin fly ash/ladle furnace slag (FAS) geopolymers. The borax decahydrate (2, 4, 6, and 8 wt.%) was incorporated to produce FAB geopolymers. Heat treatment was applied with temperature ranges of 300 °C, 600 °C, 900 °C, 1000 °C and 1100 °C. Unexposed FAB geopolymers experienced a drop in strength due to a looser matrix with higher porosity. However, borax decahydrate inclusion significantly enhanced the flexural performance of thin geopolymers after heating. FAB2 and FAB8 geopolymers reported higher flexural strength of 26.5 MPa and 47.8 MPa, respectively, at 1000 °C as compared to FAS geopolymers (24.1 MPa at 1100 °C). The molten B2O3 provided an adhesive medium to assemble the aluminosilicates, improving the interparticle connectivity which led to a drastic strength increment. Moreover, the borax addition reduced the glass transition temperature, forming more refractory crystalline phases at lower temperatures. This induced a significant strength increment in FAB geopolymers with a factor of 3.6 for FAB8 at 900 °C, and 4.0 factor for FAB2 at 1000 °C, respectively. Comparatively, FAS geopolymers only achieved 3.1 factor in strength increment at 1100 °C. This proved that borax decahydrate could be utilized in the high strength development of thin geopolymers.