Now showing 1 - 10 of 28
  • Publication
    Influence of different materials on the mechanical aspects in the design of cyclone gasifier
    Cyclone gasifier is used as the energy conversion system for the biomass. The design and material selection for the cyclone gasifier is important, which affect the strength of the gasifier during the operation. This research aims to investigate the effect of the various materials to the mechanical aspects (i.e., stress, strain and displacement) of the cyclone gasifier. The mechanical aspects analysis is carried out by using the finite element (FE) based software. The stress, strain and displacement of the cyclone gasifier’s structure was analyzed for various stainless steel materials (i.e., ferritic (FSS), AISI 316, 1023 CSS, 201 ASS and AISI 4130). The finite element analysis revealed the use of 201 ASS experienced highest stress (221 MPa). Lowest strain and displacement were found on 201 ASS and 1023 CSS, respectively. These research findings are expected to be used as the reference for the engineer in the material selection process for the design and fabrication of cyclone gasifier.
  • Publication
    Experimental and computational evaluations of the mechanical stresses of banana trunk fibre-reinforced epoxy resin composite in coffee table application
    The banana plant including the trunk is normally disposed after it has produced fruits once in its lifetime and becoming unproductive. Herbicide injection and burning using kerosene are the examples of current disposing method. Those methods are unfavourable owing to bad effects to the environment. Therefore, the unproductive banana trunk through its fibre properties, has a high potential to be used as composite in saving the environment. Three tensile test specimens were prepared with two of them have different length of banana fibres – shorter and longer than 0.5 mm, whilst another specimen has no fibres. The elastic modulus, Poisson’s ratio, and vertical load of 2 GPa, 0.3, and 981 N, respectively, were applied towards numerical models. The results exhibited that the composite with short banana fibre length promoted encouraging maximum and break stress values. Besides, the properties of the composite are well appropriate to be applied in furniture making as satisfactory stress value recorded in the computational analysis.
  • Publication
    Influence of material properties on the fluid-structure interaction aspects during molded underfill process
    ( 2017)
    C.Y. Khor
    ;
    ;
    M.U. Rosli
    ;
    ;
    M.S Zakaria
    ;
    A.F.M. Yamin
    ;
    M.S. Abdul Aziz
    ;
    M.Z. Abdullah
    This paper presents the investigation of the effects of epoxy moulding compound’ (EMC) viscosity on the FSI aspects during moulded underfill process (MUF). Finite volume (FV) code and finite element (FE) code were connected online through the Mesh-based Parallel Code Coupling Interface (MpCCI) method for fluid and structural analysis. The EMC flow behaviour was modelled by Castro-Macosko model, which was written in C language and incorporated into the FV analysis. Real-time predictions on the flow front, chip deformation and stress concentration were solved by FV- and FE-solver. Increase in EMC viscosity raises the deformation and stress imposed on IC and solder bump, which may induce unintended features on the IC structure. The current simulation is expected to provide the better understandings and clear visualization of FSI in the moulded underfill process.
      2  14
  • Publication
    Simulation Based Optimization of Thin Wall Injection Molding Parameter Using Response Surface Methodology
    Improper mold design or processing parameter setting could make a bad impact on the appearance of molded part. It becomes more challenging if the ratio of the part size compared with its wall thickness is greater. Process parameters such as mold and melt temperature, injection temperature including the cavity layout directly affect product quality and cost. It is a complex and difficult task to improve these multi parameters. The objective of this research is to determine optimum settings for processing parameters for a thin walled product by using Response Surface Methodology. Melting temperature, mold temperature, injection pressure and cavity layout are selected as processing parameters and Polyurethane material is selected for this research. Volumetric shrinkage and warpage are selected as the main quality criteria to be controlled respected with the product design specifications. As the result, optimum process parameter settings were mold temperature of 29.89°C, melting temperature of 220°C, and 181.30MPa injection pressure with 'H' branching cavity layout. With small differences error value between solution and simulation, 0.31% for volumetric shrinkage and 0.126% for warpage, the result was acceptable.
      5  28
  • Publication
    The effect of bileaflet mechanical heart valve designs on biomechanical behaviours – a finite element analysis
    ( 2023)
    Nurul Aisyah Hasni
    ;
    Aisyah Ahmad Shafi
    ;
    Heart valve replacement is a popular treatment modality for patients with valvular heart disease. One of the prominent issues of mechanical heart valve is blood clotting around the valve that could lead to operation failure. Different valve design affects the valve structural behaviour differently which could be associated to the valve leaflet movement and its attachment to the housing. This study aimed to analyse the stress and total deformation of a fixed and expandable heart valve designs under a closed and opened leaflet conditions using three-dimensional (3-D) finite element analysis (FEA). Geometrical valve models were created in SolidWorks 2020 and then exported into Ansys 2022 R2. All models were assigned with linearly elastic, isotropic, and homogenous properties. A pressure of 16 kPa was applied on the top (closed condition) and bottom (opened condition) surfaces of the leaflets. The results exhibited that the expandable design recorded about 98% and 8.6% higher stress than the fixed design under the closed and opened conditions, respectively. The expandable valve was also observed to generate approximately 186% and 182% greater total deformation compared to the fixed valve under the closed and opened conditions, respectively. Of the valve designs evaluated, the fixed valve was found to be more satisfactory. However, the expandable valve could also be of interest with relevant modifications imposed if the adverse functionality impacts are concerned.
      29  1
  • Publication
    Numerical Simulation of Biodiesel Synthesis in T- Channel Microreactor
    Biodiesel promising as an alternative to the diesel. The transesterification reaction process involved the reaction of triglyceride with alcohol in the presence of catalyst. In the research, the Computational Fluid Dynamic (CFD) method was used to simulate the transesterification reaction process. The inlet pressure range from 0.0001 Pa to 0.01 Pa, temperature of 25°C, 50°C, 75°C and the molar ratio at 6:1, 9:1 were used to investigate their effect of toward the biodiesel conversion. Finding shows that high conversion of biodiesel occurred at low inlet pressure of 0.001 Pa with temperature of 50°C and the ethanol to oil molar ratio at 9:1.
      2  31
  • Publication
    Thermo-mechanical analysis of various solder materials via finite element method
    The thermal environment may cause the unintended thermal stress to the solder joint which could lead to the reliability issue. This study aims to study the temperature cycling analysis of various solder materials (i.e., Sn-58Bi, Sn-3.5Ag and Sn-9Zn) by using the finite element method. A leadless solder joint of the surface mount component was considered and the three-dimensional model was created in the simulation software. The thermo-mechanical aspects (i.e., maximum displacement, stress and strain) of lead-free solder materials were investigated. The simulation results revealed the solder material significantly affects the thermo-mechanical aspects during the temperature cycling test. The maximum stress of the leadless solder joint was concentrated around the interface region of the solder and pad. The lowest stress (195MPa) was noticed on the solder joint when the Sn-58Bi material was applied. This study is expected to provide the understanding of the thermo-mechanical aspects of various solder materials during the temperature cycling test.
      24  3
  • Publication
    Computational fluid dynamics (CFD) simulation on mixing in Y-shaped micromixer
    Computational Fluid Dynamics (CFD) is used to analyse the mixing process inY-shaped micromixer. This study used two different species which is ethanol/water and glycerol/water to see the differences of mixing quality between them based on their diffusion coefficient. The effect of the inlet velocity and mixing angle towards the mixing intensity in the Y-shaped micromixer were investigated via COMSOL Multiphysics software. Mixing intensity quantify the mixing performance is good or bad for every parameter simulated. The finding shows that the lower the inlet velocity, the higher the mixing intensity across the micromixer. The good mixing quality was at inlet velocity of 0.0001m/s while the ideal mixing angle was 90° degree. However, the mixing quality in term of diffusion coefficient, ethanol/water and glycerol/water shows insignificant differences.
      5  29
  • Publication
    The effect of silica toward polymer membrane for water separation process
    The aim of this present work was to investigate the effect of different percentage rice husk silica (RHS) particles composition towards polymer mixed matrix membrane microstructure and performance in water separation process. The polymer membranes were prepared by a phase inversion method using polysulfone (PSf), N-methyl-2-pyrrolidone (NMP) as solvent, distilled water as non-solvent and fixed RHS at 400°C as an additive. The microstructures of PSf/PEG/RHS sample were characterized by performing scanning electron microscope (SEM). The performance was measured by using pure water flux and humic acid for the rejection test. The analyzed result of SEM analysis revealed that the addition of RHS obviously improved the microstructure of the membrane especially at the top and sub layer at the range of 1 until 3 wt. %. This was proven by the pure water flux (PWF) value measured from 114.47 LMH to 154.04 LMH and rejection from value 83% to 96% at this specified range substantially higher than the mixed matrix membrane with synthetic silica. In fact, the presence of RHS particles not only improved the properties and performance of membrane but also possess biodegradable properties which can minimize the pollution and provide a membrane green technology system.
      32  1
  • Publication
    Effect of twist blade distributor on velocity distribution in a swirling fluidized bed
    Swirling Fluidized Bed (SFB) is one of the liquid-solid interaction in fluidization improved from conventional systems. This system is usually viewable in the power generation, chemical industry, material production and drying processes. Inside the SFB, there is annular blade distributor which will cause the air to pass through and create a swirl motion on the bed. The energy consumption of a fluidized bed system depends on the distributor’s design. The current study has purpose a new design that applies to existing designs of blade inclination angle. The simulation study was conducted using Computational Fluid Dynamics (CFD) to obtain the result of velocity distribution and pressure drops on various blade distributor designs. This study uses two (2) twist angle (80° and 100°) via number of blade distributor (40, 50 and 60). In this study, tangential velocity is the main velocity component by reason of the velocity represents the rotating air velocity in fluidization system. Overall, the design of the 100° twist angle and 40 blades distributor are the best distributors of blades compared to others.
      4  24