To better understand the structure-mechanical properties relation of additively fabrication of kaolin geopolymer ceramics with sintering method, a comparison study was performed. Kaolin based geopolymer ceramics were synthesized starting from the powders of kaolin based geopolymer, using powder metallurgy method. Typically, the sintering method used are one step (1200 °C - 5 min) and novel two step sintering processes (600 °C-5 min and 1200 °C - 5 min) for both kaolin based geopolymer ceramics with and without ultra high molecular weight polyethylene were applied and compared. The outcome revealed that there is no phase changes on the both sintering method pattern and the two step sintering method giving a smooth surface owing to the densification process during the preheat treatment.
