Ahmad Fairuz Mansor
Thumbnail Image
Preferred name
Ahmad Fairuz Mansor
Official Name
Ahmad Fairuz, Mansor
Alternative Name
Mansor, A. F.
Fairuz, M. A.
Mansor, Ahmad Fairuz
Main Affiliation
Scopus Author ID
56674123300
Researcher ID
DUZ-9034-2022

Research Output

Filters

3
2
3
Reset filters

Settings
Now showing 1 - 3 of 3
Thumbnail Image
Publication

Experimental investigation on the microdefects formation due to the electrical discharge coating process: A fractional factorial design

2024-03-07 , Ahmad Fairuz Mansor , Azwan Iskandar Azmi , Zailani Zainal Abidin , Zain M.Z.M.

Electrical discharge coating (EDC) is a well-known technique among researchers for modification of metallic surfaces. This process is capable of producing a hard coating layer, biocompatible and high corrosion resistance at low operating cost. Unfortunately, the process develops unfavourable microcracks and porosity on the substrate surface attributed by heat generation. Thus, in this study, the effect of several parameters to the microdefects' formation was investigated through an experimental work based on fractional factorial design. This work was conducted on a nickel-titanium (NiTi) shape memory alloy by varying the EDC parameters, namely; polarity, discharge duration, peak current, pulse interval, gap voltage and additive Ti nano powder concentration in deionized water (DI water). ANOVA results exhibited that the discharge duration has dominated the microcracks and porosity fraction on the substrate surface due to the impact of high intensity of discharge energy. Although, the Ti nano powder mixed in the DI water had capability to reduce the microcracks formation, the porosity fraction during at high gap voltage setting was elevated with the Ti nano powder mixed.

View
Thumbnail Image
Publication

Evaluation of thickness variation of recast layer formation on nitinol from electrical discharge coatings process

2020-06-17 , Ahmad Fairuz Mansor , Azwan Iskandar Azmi , Zain M.Z.M. , Jamaluddin R.

Nitinol is an intermetallic alloy with outstanding properties that suitable as biomaterial. This alloy is capable of recovering to its initial shape after external loading through transformation of the crystalline structure. Unfortunately, excessive exposure of nickel element from this alloy is harmful to human body if released. Thus in this study, the alloy surface was deposited with an oxide layer via electrical discharge coating (EDC) process. The process was performed in deionized water and pure titanium as the electrode. The variation thickness of the recast layer formation was examined by analysing the effects of polarity, gap voltage and erosion depth. Single crater images and electrical waveforms were captured and utilised to elucidate the aforementioned effects. The results exhibited a significant change of layer thickness variation due to different polarity conditions. It was also confirmed that the single crater formation at different polarity was influenced by discharge energy. On other hand, the increase in the open gap voltage can expand the recast layer thickness in lower variation of reverse polarity condition. Finally, erosion depth attributed to a constant layer thickness but in low thickness variation when reverse polarity was employed.

View
Thumbnail Image
Publication

The Effect of Parameters of Electrical Discharge Coatings on the Tool Electrode Erosion and Maximum Height Roughness on NiTi Alloy

2021-01-01 , Ahmad Fairuz Mansor , Azwan Iskandar Azmi , Zain M.Z.M. , Jamaluddin R.

This paper presents the influence of electrical discharge coatings parameters on the material loss due to the tool electrode erosion (MLTE) and the maximum height roughness, Rz on the NiTi alloy substrate. Five parameters were investigated; namely polarity, discharge duration, peak current, pulse interval and gap voltage. The experimental study was carried out using 2-level factorial design and analyzed using analysis of variance (ANOVA). The analysis results showed that the discharge duration dominates the effect on MLTE and Rz up to 39.39 and 72.41%, respectively. Then, this followed by the peak current at 15.52 and 4.63%, respectively. Furthermore, several interactions between discharge duration with other parameters were also significant on the model for both responses. Higher MLTE and Rz were recorded during high discharge duration and peak current due to the impact of increasing the discharge energy.

View