Modification of a screen-printed carbon electrode with nanoporous gold by electrodeposition and dealloying of a gold-copper alloy

In this study, a three-dimensional structure of nanoporous gold (NPG) was made by selectively corroding copper (Cu) from gold-copper (Au-Cu) alloys using a two-step electrochemical method. Given its large surface area and interconnected porous network, nanoporous gold is a suitable material for the advancement of electrochemical sensors. The screen-printed carbon electrode (SPCE) modified with nanoporous gold (NPG/SPCE) was fabricated by electrodepositing a gold-copper alloy from gold ion (Au3+) and copper ion (Cu2+) solution via cyclic voltammetry (CV) by scanning from -0.3 V to -0.8 V for 80 cycles. The copper is then removed via a dealloying process in 3M HNO₃ using the cyclic voltammogram (CV) method by scanning potential from 0 V to +1.0 V for 100 cycles at 100 mV/s. The morphology, elemental composition, and electrochemical active surface area (ECSA) of NPG/SPCE electrodes were characterized using FESEM, EDX, and CV analysis, respectively. The electrochemical performance of the NPG/SPCE was compared with bare SPCE in a 10 mM potassium ferrocyanide (K₄FeCN₆) solution using cyclic voltammetry. The morphological study using FESEM revealed that the NPG/SPCE had an average pore diameter of 53 nm. The quantification of elements using EDX shows that 84 % of the copper in the electrodeposited gold-copper alloy electrode was successfully removed by the dealloying process. The higher number of cycles during the dealloying process led to producing NPG with higher ECSA electrodes. The ECSA of NPG/SPCE is 12 times greater than that of bare or unmodified SPCE in an equivalent geometrical area. NPG/SPCE has a much better electron transfer surface than bare SPCE due to its high surface area and gold surface properties, making it a potential sensing material for biosensing applications.