This paper proposes an optimization model of process parameters in Plastic Injection Moulding (PIM) in which the quality characteristics for the plastic injection product that been study are warpage. In this study, plastic dispenser of dental floss (thin shell part) has been analysed with thermoplastic material of Polypropylene (PP) used as the moulded material. Design of Experiment (DOE), Response surface methodology (RSM) and Particle Swarm Optimisation (PSO) method were used to analyse the optimal process parameters setting. From optimal processing parameter, the value of warpage inx, y and z-axis have been optimised by 22.1%, 27.34% and 23.81%, respectively.
