Now showing 1 - 10 of 41
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Design of experiment on concrete mechanical properties prediction: A critical review

2021 , Beng Wei Chong , Rokiah Othman , Ramadhansyah Putra Jaya , Mohd Rosli Mohd Hasan , Andrei Victor Sandu , Marcin Nabiałek , Bartłomiej Jeż , Paweł Pietrusiewicz , Dariusz Kwiatkowski , Przemysław Postawa , Mohd. Mustafa Al Bakri Abdullah

Concrete mix design and the determination of concrete performance are not merely engineering studies, but also mathematical and statistical endeavors. The study of concrete mechanical properties involves a myriad of factors, including, but not limited to, the amount of each constituent material and its proportion, the type and dosage of chemical additives, and the inclusion of different waste materials. The number of factors and combinations make it difficult, or outright impossible, to formulate an expression of concrete performance through sheer experimentation. Hence, design of experiment has become a part of studies, involving concrete with material addition or replacement. This paper reviewed common design of experimental methods, implemented by past studies, which looked into the analysis of concrete performance. Several analysis methods were employed to optimize data collection and data analysis, such as analysis of variance (ANOVA), regression, Taguchi method, Response Surface Methodology, and Artificial Neural Network. It can be concluded that the use of statistical analysis is helpful for concrete material research, and all the reviewed designs of experimental methods are helpful in simplifying the work and saving time, while providing accurate prediction of concrete mechanical performance.

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Assessment of the suitability of ceramic waste in geopolymer composites: an appraisal

2021 , Ismail Luhar , Salmabanu Luhar , Mohd. Mustafa Al Bakri Abdullah , Marcin Nabiałek , Andrei Victor Sandu , Janusz Szmidla , Anna Jurczyńska , Rafiza Abdul Razak , Ikmal Hakem A Aziz , Noorina Hidayu Jamil , Laila Mardiah Deraman

Currently, novel inorganic alumino-silicate materials, known as geopolymer composites, have emerged swiftly as an ecobenevolent alternative to contemporary ordinary Portland cement (OPC) building materials since they display superior physical and chemical attributes with a diverse range of possible potential applications. The said innovative geopolymer technology necessitates less energy and low carbon footprints as compared to OPC-based materials because of the incorporation of wastes and/or industrial byproducts as binders replacing OPC. The key constituents of ceramic are silica and alumina and, hence, have the potential to be employed as an aggregate to manufacture ceramic geopolymer concrete. The present manuscript presents a review of the performance of geopolymer composites incorporated with ceramic waste, concerning workability, strength, durability, and elevated resistance evaluation.

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Role of sintering temperature in production of nepheline ceramics-based geopolymer with addition of ultra-high molecular weight polyethylene

2021 , Romisuhani Ahmad , Mohd. Mustafa Al Bakri Abdullah , Jitrin Chaiprapa , Kamarudin Hussin , Wan Mastura Wan Ibrahim , Fakhryna Hannanee Ahmad Zaidi , Jerzy J. Wysłocki , Katarzyna Błoch , Marcin Nabiałek

The primary motivation of developing ceramic materials using geopolymer method is to minimize the reliance on high sintering temperatures. The ultra-high molecular weight polyethylene (UHMWPE) was added as binder and reinforces the nepheline ceramics based geopolymer. The samples were sintered at 900 °C, 1000 °C, 1100 °C, and 1200 °C to elucidate the influence of sintering on the physical and microstructural properties. The results indicated that a maximum flexural strength of 92 MPa is attainable once the samples are used to be sintered at 1200 °C. It was also determined that the density, porosity, volumetric shrinkage, and water absorption of the samples also affected by the sintering due to the change of microstructure and crystallinity. The IR spectra reveal that the band at around 1400 cm−1 becomes weak, indicating that sodium carbonate decomposed and began to react with the silica and alumina released from gels to form nepheline phases. The sintering process influence in the development of the final microstructure thus improving the properties of the ceramic materials.

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Properties of a new insulation material glass bubble in geopolymer concrete

2021 , Noor Fifinatasha Shahedan , Mohd. Mustafa Al Bakri Abdullah , Norsuria Mahmed , Andri Kusbiantoro , Sam Tammas-Williams , Petrică Vizureanu , Jerzy J. Wysłocki , Ikmal Hakem Aziz , Katarzyna Błoch , Marcin Nabiałek

This paper details analytical research results into a novel geopolymer concrete embedded with glass bubble as its thermal insulating material, fly ash as its precursor material, and a combination of sodium hydroxide (NaOH) and sodium silicate (Na2SiO3) as its alkaline activator to form a geopolymer system. The workability, density, compressive strength (per curing days), and water absorption of the sample loaded at 10% glass bubble (loading level determined to satisfy the minimum strength requirement of a load-bearing structure) were 70 mm, 2165 kg/m3, 52.58 MPa (28 days), 54.92 MPa (60 days), and 65.25 MPa (90 days), and 3.73 %, respectively. The thermal conductivity for geopolymer concrete decreased from 1.47 to 1.19 W/mK, while the thermal diffusivity decreased from 1.88 to 1.02 mm2/s due to increased specific heat from 0.96 to 1.73 MJ/m3K. The improved physicomechanical and thermal (insulating) properties resulting from embedding a glass bubble as an insulating material into geopolymer concrete resulted in a viable composite for use in the construction industry.

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The impact of microwave treatment on the chemical properties of sewerage sludge

2022 , Doh Shu Ing , Ramadhansyah Putra Jaya , Chia Min Ho , Siew Choo Chin , Marcin Nabiałek , Mohd. Mustafa Al Bakri Abdullah , Sebastian Garus , Agata Śliwa

Due to urbanization, the population in the major cities in Malaysia is approximately 72.8% of its total population. The increase of population density has directly increased the amount of sewerage sludge waste that poses threat to the environment. In line with the green initiatives, alternative method to develop good quality concrete material from sewerage sludge waste can be further explored. Traditionally, sewerage sludge waste is processed using incinerator that require high energy and it is time consuming. In this study, microwave heating which require less energy consumption and less time consuming is used for sewerage sludge preparation. Prior to heating process, sewerage sludge waste is over dried at 105◦C for 24 hours. Three types of microwave heating namely medium heating, medium high heating and high heating has been used. The chemical and physical properties microwaved sewerage sludge ash (MSSA) was tested using X-Ray Fluorescence (XRF), X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). Based on the result, the recommended temperature for the MSSA production for the concrete is High Mode Temperature. This is due to the result of MSSA for X-Ray Fluorescent test as its shows the highest in the content for pozzolanic element which are SiO2

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Improvements of flexural properties and thermal performance in thin geopolymer based on fly ash and ladle furnace slag using borax decahydrates

2022 , Ng Yong-Sing , Liew Yun Ming , Heah Cheng Yong , Mohd. Mustafa Al Bakri Abdullah , Phakkhananan Pakawanit , Petrica Vizureanu , Mohd Suhaimi Khalid , Ng Hui-Teng , Hang Yong-Jie , Marcin Nabiałek , Paweł Pietrusiewicz , Sebastian Garus , Wojciech Sochacki , Agata Śliwa

This paper elucidates the influence of borax decahydrate addition on the flexural and thermal properties of 10 mm thin fly ash/ladle furnace slag (FAS) geopolymers. The borax decahydrate (2, 4, 6, and 8 wt.%) was incorporated to produce FAB geopolymers. Heat treatment was applied with temperature ranges of 300 °C, 600 °C, 900 °C, 1000 °C and 1100 °C. Unexposed FAB geopolymers experienced a drop in strength due to a looser matrix with higher porosity. However, borax decahydrate inclusion significantly enhanced the flexural performance of thin geopolymers after heating. FAB2 and FAB8 geopolymers reported higher flexural strength of 26.5 MPa and 47.8 MPa, respectively, at 1000 °C as compared to FAS geopolymers (24.1 MPa at 1100 °C). The molten B2O3 provided an adhesive medium to assemble the aluminosilicates, improving the interparticle connectivity which led to a drastic strength increment. Moreover, the borax addition reduced the glass transition temperature, forming more refractory crystalline phases at lower temperatures. This induced a significant strength increment in FAB geopolymers with a factor of 3.6 for FAB8 at 900 °C, and 4.0 factor for FAB2 at 1000 °C, respectively. Comparatively, FAS geopolymers only achieved 3.1 factor in strength increment at 1100 °C. This proved that borax decahydrate could be utilized in the high strength development of thin geopolymers.

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Potential of Rapid Tooling in rapid heat cycle molding: a review

2022 , Nurul Hidayah Mohamad Huzaim , Shayfull Zamree Abd. Rahim , Luqman Musa , Abdellah El-hadj Abdellah , Mohd. Mustafa Al Bakri Abdullah , Allan Rennie , Rozyanty Rahman , Sebastian Garus , Katarzyna Błoch , Andrei Victor Sandu , Petrica Vizureanu , Marcin Nabiałek

Rapid tooling (RT) and additive manufacturing (AM) are currently being used in several parts of industry, particularly in the development of new products. The demand for timely deliveries of low-cost products in a variety of geometrical patterns is continuing to increase year by year. Increased demand for low-cost materials and tooling, including RT, is driving the demand for plastic and rubber products, along with engineering and product manufacturers. The development of AM and RT technologies has led to significant improvements in the technologies, especially in testing performance for newly developed products prior to the fabrication of hard tooling and low-volume production. On the other hand, the rapid heating cycle molding (RHCM) injection method can be implemented to overcome product surface defects generated by conventional injection molding (CIM), since the surface gloss of the parts is significantly improved, and surface marks such as flow marks and weld marks are eliminated. The most important RHCM technique is rapid heating and cooling of the cavity surface, which somewhat improves part quality while also maximizing production efficiencies. RT is not just about making molds quickly; it also improves molding productivity. Therefore, as RT can also be used to produce products with low-volume production, there is a good potential to explore RHCM in RT. This paper reviews the implementation of RHCM in the molding industry, which has been well established and undergone improvement on the basis of different heating technologies. Lastly, this review also introduces future research opportunities regarding the potential of RT in the RHCM technique.

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Effect of NaOH molar concentration on microstructure and compressive strength of Dolomite/Fly Ash-Based geopolymers

2021 , Emy Aizat Azimi , M.A.A. Mohd Salleh , Mohd. Mustafa Al Bakri Abdullah , Ikmal Hakem A. Aziz , Kamarudin Hussin , Jitrin Chaiprapa , Petrica Vizureanu , Sorachon Yoriya , Marcin Nabiałek , Jerzy J. Wyslocki

Dolomite can be used as a source of aluminosilicate to produce geopolymers; however, this approach is limited by its low reactivity. This study analyzes the viability of producing geopolymers using dolomite/fly-ash with sodium silicate and NaOH solutions (at multiple concentrations) by determining the resultant geopolymers’ compressive strengths. The dolomite/fly-ash-based geopolymers at a NaOH concentration of ~22 M resulted in an optimum compressive strength of 46.38 MPa after being cured for 28 days, and the SEM and FTIR analyses confirmed the denser surface of the geopolymer matrix. The synchrotron micro-XRF analyses confirmed that the Ca concentration exceeded that of Si and Mg, leading to the formation of calcium silicate hydrate, which strengthens the resulting geopolymers.

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Role of sintering temperature in production of nepheline Ceramics-Based geopolymer with addition of ultra-high molecular weight polyethylene

2021 , Romisuhani Ahmad , Fakhryna Hannanee Ahmad Zaidi , Mohd. Mustafa Al Bakri Abdullah , Wan Mastura Wan Ibrahim , Jitrin Chaiprapa , Kamarudin Hussin , Jerzy J. Wysłocki , Katarzyna Błoch , Marcin Nabiałek

The primary motivation of developing ceramic materials using geopolymer method is to minimize the reliance on high sintering temperatures. The ultra-high molecular weight polyethylene (UHMWPE) was added as binder and reinforces the nepheline ceramics based geopolymer. The samples were sintered at 900 °C, 1000 °C, 1100 °C, and 1200 °C to elucidate the influence of sintering on the physical and microstructural properties. The results indicated that a maximum flexural strength of 92 MPa is attainable once the samples are used to be sintered at 1200 °C. It was also determined that the density, porosity, volumetric shrinkage, and water absorption of the samples also affected by the sintering due to the change of microstructure and crystallinity. The IR spectra reveal that the band at around 1400 cm−1 becomes weak, indicating that sodium carbonate decomposed and began to react with the silica and alumina released from gels to form nepheline phases. The sintering process influence in the development of the final microstructure thus improving the properties of the ceramic materials.

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The influence of MMA esterification on interfacial adhesion and mechanical properties of hybrid kenaf bast/glass fiber reinforced unsaturated polyester composites

2021 , Rozyanty Rahman , Syed Zhafer Firdaus Syed Putra , Shayfull Zamree Abd. Rahim , Irwana Nainggolan , Bartłomiej Jeż , Marcin Nabiałek , Luqman Musa , Andrei Victor Sandu , Petrica Vizureanu , Mohd. Mustafa Al Bakri Abdullah , Dariusz Kwiatkowski , Izabela Wnuk

The demand for natural fiber hybrid composites for various applications has increased, which is leading to more research being conducted on natural fiber hybrid composites due to their promising mechanical properties. However, the incompatibility of natural fiber with polymer matrix limits the performance of the natural fiber hybrid composite. In this research work, the mechanical properties and fiber-to-matrix interfacial adhesion were investigated. The efficiency of methyl methacrylate (MMA)-esterification treatments on composites’ final product performance was determined. The composite was prepared using the hand lay-up method with varying kenaf bast fiber (KBF) contents of 10, 15, 20, 25, 30, 35 (weight%) and hybridized with glass fiber (GF) at 5 and 10 (weight%). Unsaturated polyester (UPE) resin and methyl ethyl ketone peroxide (MEKP) were used as binders and catalysts, respectively. Scanning electron microscopy (SEM) and Fourier-transform infrared spectroscopy (FTIR) were used to examine the effects of MMA-esterification treatment on tensile strength and morphology (tensile fracture and characterization of MMA-esterification treatment) of the composite fabricated. The tensile strength of MMA-treated reinforced UPE and hybrid composites are higher than that of untreated composites. As for MMA treatment, 90 min of treatment showed the highest weight percent gain (WPG) and tensile strength of KBF-reinforced UPE composites. It can be concluded that the esterification of MMA on the KBF can lead to better mechanical properties and adhesion between the KFB and the UPE matrix. This research provides a clear reference for developing hybrid natural fibers, thus contributing to the current field of knowledge related to GF composites, specifically in transportation diligences due to their properties of being lightweight, superior, and involving low production cost.