Mohd. Hazwan Mohd. Hanid
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Preferred name
Mohd. Hazwan Mohd. Hanid
Official Name
Mohd. Hazwan, Mohd. Hanid
Alternative Name
Mohd Hanid, Mohd Hazwan
Hanid, M. H.M.
Hanid, Mohd Hazwan Mohd
Main Affiliation
Scopus Author ID
57193312815
Researcher ID
CTT-1309-2022

Research Output

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Application of response surface methodology (RSM) and genetic algorithm in minimizing warpage on side arm

2017-09-26 , Raimee N.A. , Mohd Fathullah Ghazli@Ghazali , Shayfull Zamree Abd. Rahim , Mohd. Nasir Mat Saad , Mohd. Hazwan Mohd. Hanid

The plastic injection moulding process produces large numbers of parts of high quality with great accuracy and quickly. It has widely used for production of plastic part with various shapes and geometries. Side arm is one of the product using injection moulding to manufacture it. However, there are some difficulties in adjusting the parameter variables which are mould temperature, melt temperature, packing pressure, packing time and cooling time as there are warpage happen at the tip part of side arm. Therefore, the work reported herein is about minimizing warpage on side arm product by optimizing the process parameter using Response Surface Methodology (RSM) and with additional artificial intelligence (AI) method which is Genetic Algorithm (GA).

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Effects of Cutouts on Energy Absorption Characteristics of Thin-walled Tube Impacted under Dynamic Loading

2022-12 , M. H. Zikri , M. Ahmad , Muhamad Nur Misbah , Wan Mohd Faizal Wan Nik , Mohd Al-Hafiz Mohd Nawi , Mohd Haidiezul Jamal Ab Hadi , Mohd. Hazwan Mohd. Hanid

A thin-walled tube is an energy absorber device that is commonly used in automotive and locomotive applications. The function of this element is to convert the kinetic energy into other forms of energy during a collision that can minimize injuries to the passengers. Therefore, various studies have been reported previously to improve the thin-walled structure to decrease the damage and provide protection for the vehicle and occupant. This study aims to determine the effects of the cutout on the thin-walled tube when impacted under dynamic axial loading. The effects of sizes, shapes, locations, and the number of cutouts on the energy absorption characteristics have been analyzed by using the validated finite element model. The result indicates that a circular tube with a square cutout shape, larger cutout sizes, and near the top-end of the tube has more energy absorption characteristics. Furthermore, the results of energy absorption (EA), crush force efficiency (CFE), and specific energy absorption (SEA) are highest when applying four cutouts on the surface of the thin-walled tube. Research information provided in this study will serve as a guide in designing the cutout thin-walled tube for crashworthiness enhancements in the future.

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Optimization analysis on spiral blade distributor via design of experiment (DOE) in fluidization system

2020 , Muhammad Lutfi Abd. Latif , Mohd Al-Hafiz Mohd Nawi , Mohd. Hazwan Mohd. Hanid , Mohd Razman Amin , Ku Mohammad Yazid Ku Ibrahim , Hazizul Hussein

Nowadays, research using optimization method has gained a place in the research world. Applying in fluidization process due to determine the appropriate processing parameter setting was very lack on fluidization publication. By using Design of Experiment (DOE), it was able to analyze the data from simulation result to propose a new optimum design of spiral blade distributor. In order to determine the appropriate parameter setting, the application of optimization via full factorial design (FFD) method work to improve the parameter such as; (i) pitch length and (ii) inclination angle towards on uniform velocity distribution especially on tangential velocity and low pressure drop. Based on the statistical analysis results, the mean tangential velocity does not show a performance contribution via those parameter. However, the pressure drop results shows a significant correlation by increasing the performance of fluidization systems.

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Full Factorial Design Exploration Approach for Multi-Objective Optimization on the (FDM) 3D Printed Part

2020-09-21 , Mohd Haidiezul Jamal Ab Hadi , Mohd. Hazwan Mohd. Hanid , Soon Lee W. , Gunalan , Fatin Najihah Nur , Izzul Fadhli

In the manufacturing industry, especially in automotive, quality, precision and productivity on the part that produces is crucial. 3D Printing technology offers a significant advantage to the manufacturer because its ability to produce complex geometry and low-cost investment risk compared with injection moulding. However, there are several issues of using this technology in mass scale and of the issue is dimensional accuracy. In this study, the application of optimisation approach which is Full Factorial Design (FFD) approach which has employed on 3D Printed bottom housing part made from Polylactic Acid (PLA) which were printed using Fused Deposition Modelling (FDM) 3D printer in order to minimise shrinkage on 3D printed parts. Based on the optimisation work, the results showed the performance of FFD approach provides a good dimensional accuracy compared to the drawing specification for the printed part. Therefore, this research provides beneficial scientific knowledge and alternative solution for the additive manufacturing process in industries application to enhance the quality of the 3D printed parts produced using FDM 3D printer machine.

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Modification of the design of circular thin-walled tubes to enhance dynamic energy absorption characteristics: experimental and finite element analysis

2020 , Masniezam Ahmad , Khairul Azwan Ismail , Mohd. Hazwan Mohd. Hanid , Fauziah Che Mat , A M Roslan

A thin-walled tube is an energy absorber device that functions to dissipate kinetic energy into another form of energy during impact. The design of thin-walled tubes is a significant factor which affects to the energy absorption characteristics. This paper provides a comparative study between the original thin-walled tube designs and several modified tube designs that have been proposed. The main objective is to improve the energy absorption characteristics, such as energy absorption capacity, initial peak load, specific energy absorption (SEA) and crush force efficiency (CFE). Throughout this research, aluminium alloy AA6061-T6 has been used as the material for all tubes. For comparison, all of the tubes are developed with a circular shape with the same diameter, thickness and length. In addition, they are also impacted at the same kinetic energy under dynamic axial loading. Validated LS-DYNA finite element (FE) models have been used to simulate the impact of the thin-walled tubes. Compared to the original tube design, the modified tubes have improved energy absorption characteristics. A conical tube with a flat end cap was identified as the best performing tube among the modified tubes because it had the lowest initial peak load, a moderate energy absorption capacity and an excellent CFE and SEA. The findings from this study can be used as a guidance in designing thin-walled structure.

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Analysis of torchlight using engineering analysis tools

2021-05-03 , Mohd. Hazwan Mohd. Hanid , Muhamad Farizuan Rosli , Wan Abdul Rahman Assyahid Wan Ibrahim , Radhwan Hussin , Ahmad S.A.S. , Ting Hua Jui , Nur Ainin Faissal , Nurafzarini Mohd Rusdi , Nor Syahirah Mat Piah

The objective of this paper to improve the design of the torchlight when holding the torchlight and to increase the durability of the torchlight against water by using the float materials. The torchlight also has been analysed using Design for Manufacturing Assembly (DFMA), Failure Modes and Effect Analysis (FMEA), and Sustainability Analysis in order to provide better product.

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Optimisation of warpage on thin shell plastic part using response surface methodology (RSM) and glowworm swarm optimisation (GSO)

2017-09-26 , Asyirah B.N. , Shayfull Zamree Abd. Rahim , Mohd. Nasir Mat Saad , Mohd Fathullah Ghazli@Ghazali , Mohd. Hazwan Mohd. Hanid

In manufacturing a variety of parts, plastic injection moulding is widely use. The injection moulding process parameters have played important role that affects the product's quality and productivity. There are many approaches in minimising the warpage ans shrinkage such as artificial neural network, genetic algorithm, glowworm swarm optimisation and hybrid approaches are addressed. In this paper, a systematic methodology for determining a warpage and shrinkage in injection moulding process especially in thin shell plastic parts are presented. To identify the effects of the machining parameters on the warpage and shrinkage value, response surface methodology is applied. In thos study, a part of electronic night lamp are chosen as the model. Firstly, experimental design were used to determine the injection parameters on warpage for different thickness value. The software used to analyse the warpage is Autodesk Moldflow Insight (AMI) 2012.

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Hybrid mold : Comparative study of rapid and hard tooling for injection molding application using Metal Epoxy Composite (MEC)

2021 , Radhwan Hussin , Safian Sharif , Marcin Nabiałek , Shayfull Zamree Abd. Rahim , Mohd Tanwyn Mohd Khushairi , Jerzy J. Wysłocki , Mohd. Mustafa Al Bakri Abdullah , Mohd. Hazwan Mohd. Hanid , Mohd Azlan Suhaimi , Katarzyna Błoch

The mold-making industry is currently facing several challenges, including new competitors in the market as well as the increasing demand for a low volume of precision moldings. The purpose of this research is to appraise a new formulation of Metal Epoxy Composite (MEC) materials as a mold insert. The fabrication of mold inserts using MEC provided commercial opportunities and an alternative rapid tooling method for injection molding application. It is hypothesized that the addition of filler particles such as brass and copper powders would be able to further increase mold performance such as compression strength and thermal properties, which are essential in the production of plastic parts for the new product development. This study involved four phases, which are epoxy matrix design, material properties characterization, mold design, and finally the fabrication of the mold insert. Epoxy resins filled with brass (EB) and copper (EC) powders were mixed separately into 10 wt% until 30 wt% of the mass composition ratio. Control factors such as degassing time, curing temperature, and mixing time to increase physical and mechanical properties were optimized using the Response Surface Method (RSM). The study provided optimum parameters for mixing epoxy resin with fillers, where the degassing time was found to be the critical factor with 35.91%, followed by curing temperature with 3.53% and mixing time with 2.08%. The mold inserts were fabricated for EB and EC at 30 wt% based on the optimization outcome from RSM and statistical ANOVA results. It was also revealed that the EC mold insert offers better cycle time compared to EB mold insert material.

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Shrinkage optimisation on the 3D printed part using Full Factorial Design (FFD) optimisation approach

2020 , Mohd Haidiezul Jamal Ab Hadi , Mohd. Hazwan Mohd. Hanid , Woon Soon Lee , Gunalan , Najihah, Nur Fatin , Izzul Fadhli

Quality and productivity are both important in 3D printing products and processes. However, it is quite challenging to control the quality and productivity of each product due to several parameters involved in this additive manufacturing process. Most of the parameter settings depend on trial and error techniques which consume a lot of time and material waste. Therefore, in this study, the application of optimization approach which is Full Factorial Design (FFD) approach which has been employed on 3D printed housing part made from Polylactic Acid (PLA) which were printed using Fused Deposition Modelling (FDM) 3D printer to minimize shrinkage on the 3D printed parts. Based on the optimization work, the results showed the performance of FFD approach provides a good dimensional accuracy compared to the drawing specification for the printed part. Therefore, this research provides beneficial scientific knowledge and alternative solution for the additive manufacturing process in industries application to enhance the quality of the 3D printed parts produced using FDM 3D printer machine.

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Warpage optimisation on the moulded part with straight drilled and conformal cooling channels using Response Surface Methodology (RSM), Glowworm Swarm Optimisation (GSO) and Genetic Algorithm (GA) optimisation approaches

2021 , Mohd. Hazwan Mohd. Hanid , Shayfull Zamree Abd. Rahim , Joanna Gondro , Safian Sharif , Mohd. Mustafa Al Bakri Abdullah , Azlan Mohd Zain , Abdellah El-hadj Abdellah , Mohd. Nasir Mat Saad , Jerzy J. Wysłocki , Marcin Nabiałek

It is quite challenging to control both quality and productivity of products produced using injection molding process. Although many previous researchers have used different types of optimisation approaches to obtain the best configuration of parameters setting to control the quality of the molded part, optimisation approaches in maximising the performance of cooling channels to enhance the process productivity by decreasing the mould cycle time remain lacking. In this study, optimisation approaches namely Response Surface Methodology (RSM), Genetic Algorithm (GA) and Glowworm Swarm Optimisation (GSO) were employed on front panel housing moulded using Acrylonitrile Butadiene Styrene (ABS). Each optimisation method was analysed for both straight drilled and Milled Groove Square Shape (MGSS) conformal cooling channel moulds. Results from experimental works showed that, the performance of MGSS conformal cooling channels could be enhanced by employing the optimisation approach. Therefore, this research provides useful scientific knowledge and an alternative solution for the plastic injection moulding industry to improve the quality of moulded parts in terms of deformation using the proposed optimisation approaches in the used of conformal cooling channels mould.

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