Now showing 1 - 2 of 2
  • Publication
    Formation of bio-based derived dicalcium silicate ceramics via mechanochemical treatment: physical, XRD, SEM and FTIR analyses
    ( 2023-07)
    Siti Nur Hazwani Yunus
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    ; ; ;
    Nur Hazlinda Jakfar
    ;
    ;
    Emma Ziezie Mohd Tarmizi
    ;
    Zainal Abidin Talib
    Beta-dicalcium silicate plays an important role in modern technology, but its tendency for polymorphic transformation results in the dusting phenomenon, is a major challenge. Therefore, mechanochemical treatment is used to reduce the particle size to retain the stability of the polymorph. In this study, pure dicalcium silicate ceramics of β-monoclinic structure with P 121/c1 space group were synthesized using calcium oxide and silicate powders derived from calcined eggshells and rice husks, respectively. The powders were mixed in a 2:1 molar ratio by mechanochemical treatment and heat-treated in the air at temperatures ranging from 900°C to 1100°C for 2 h. The results reveal that pure betadicalcium silicate formed at 1100°C without adding stabilizers. The properties of the pristine and sintered bodies were characterized by X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, and scanning electron microscopy (SEM). SEM revealed that the grain and pore sizes increase with rising sintering temperatures. FTIR spectra indicate the existence of Si-O bonds in -4 4 SiO tetrahedrons on all the samples. The sample sintered at 1000°C attains the lowest bulk density (1.2463 g/cm3), whereas the apparent porosity is the highest (62.5%). The reason for this trend is due to the decomposition of carbonate into CO2 gas. The densification onset for the sample sintered at 1100°C as the bulk density rises and grain size achieves 6.06 μm. This study further explains the effect of sintering temperatures on the physical, structural, and morphological properties of Ca2SiO4 which would also be useful for further optimization of its use.
  • Publication
    The mechanochemical process and Hâ‚‚SOâ‚„ treatment on the rehydration of Anhydrite from FGD sludge into Gypsum and Hemihydrate
    (Springer, 2023)
    Fatin Fatini Othman
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    ; ;
    Nik Akmar Rejab
    ;
    Suffi Irni Alias
    The rehydration of anhydrite (CaSO₄) leads to the crystallization of gypsum (CaSO₄⋅2H₂O) has been widely studied. Different process parameter had been conducted on anhydrite from the flue gas desulphurization (fgd) sludge to identify its ability to be reused as synthetic gypsum. A mechanochemical process using a high-energy planetary mill would break down the particle size and enhance the reaction of Ca²+ and SO₄ ²− with water while additives modify the number of ions present in the sample during the hydration. Difference hydrothermal temperatures (80 and 130 °C) for 30 min were conducted to dehydrate the synthetic gypsum from fgd sludge to hemihydrate (CaSO₄⋅0.5H₂O) to identify its potential to replace natural gypsum during the plaster of Paris production. The sample without a mechanochemical process wasn’t able to crystallize a high amount of gypsum while sample with 5 × 10–4 mol−1 of H₂SO₄ additive was able to crystallize a high amount of gypsum from the fgd sludge. After undergoing the hydrothermal process, all of the samples were able to crystallize hemihydrate at low-intensity peak due to the favourable of hemihydrate crystal’s growth at plane [31-3] only, which leads to the preferred orientation of hemihydrate crystal.