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Wan Mohd Syafiq Wan Sulong
Preferred name
Wan Mohd Syafiq Wan Sulong
Official Name
Wan Mohd Syafiq, Wan Sulong
Alternative Name
Syafiq, W. M.
Wan Sulong, Wan Mohd Syafiq
Main Affiliation
Scopus Author ID
57188552283
Researcher ID
DZG-7374-2022
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PublicationEffect of FSW parameters on temperature profile and grain size of AA6061-T6 and S275JR mild steel FSW joint( 2021-05-03)Friction stir welding (FSW) is a solid-state welding technique used to join materials such as aluminum alloy, magnesium alloy, steel and titanium. The process involves relatively low process temperatures compared to other conventional welding techniques. Welded material undergoes severe plastic deformation driven by the rotating FSW tool, which causes dynamic recrystallization of grains. In this study, the temperature during the welding of AA6061-T6 aluminum alloy and S275JR mild steel was recorded using K-type thermocouple. Grains in the stir zone (SZ) of joints were observed in order to measure the grain size. Samples were etched with Keller's reagent to reveal its microstructure. It was seen that the highest temperature was recorded when welding with a high tool plunge depth. Decreasing tool travel speed was seen to increase temperature readings. The lowest temperature was recorded when using a high tool tilt angle due to a reduced contact area between tool shoulder and weld piece. Largest observed grain size was measured in the SZ of the joint welded with a high tool plunge depth, due to the high process temperature experienced by the joint during welding.
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PublicationInfluence of friction stir welding parameters on joint defects, temperature and hardness of AA6061-T6 and S27JR mild steel FSW joint( 2021-10-25)The influence of welding parameters such as tool plunge depth, tool travel speed and tool tilt angle on welding temperature during friction stir welding of AA6061-T6 and S275JR mild steel was the focus of this research. Thermocouple placed in the aluminum alloy plate prior to welding was used to measure the temperature during the welding of joints under different set of parameter values. Joint appearance as well as defects occurring on the surface or within the joint was observed. Microhardness profiles were also taken by measuring microhardness values across the cross section of joints. Excessive flash, tunnel defects and insufficient welding were the type of weld defects observed on different joints with different parameters. Defects were attributed to the varied parameter values affecting the heat generation as well as the flow of the plasticized material. Highest temperature was recorded by the joint fabricated using the largest tool plunge depth, owing to the increased downwards pressure. Microhardness profiles were seen to be similar for all the welded joints. A “plateau” of low microhardness value was observed for all joints associated with the thermomechanically affected zone (TMAZ) and heat affected zone (HAZ). A wider plateau was observed for joints welded with higher tool plunge depth due to higher temperature.