Now showing 1 - 10 of 35
  • Publication
    Effect of solvent on mechanical and physical properties of PMMA/Sic composite films
    ( 2024-12)
    Auni Fakhira Che Baharudin
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    The selection of solvent in solution casting is crucial as it may affect the morphology and properties of the resulting composite films. In this study, the effect of solvent on the properties of poly(methyl methacrylate)/silicon carbide (PMMA/SiC) composite films was investigated. By using acetone, the solution casting was carried out at various solvent-to-solid (S/S) ratio, from 4:1 to 10:1 at room temperature. It was found that the increasing S/S ratio enhanced the tensile strength and modulus of elasticity of pristine PMMA films but deteriorated its elongation at break, up to 8:1 ratio. The crystallinity of the PMMA films was found to increase with S/S ratio, as confirmed by the higher peak intensity in X-Ray Diffraction (XRD) patterns and the SEM micrographs. In the second part of the study, by using S/S ratio of 8:1, the nano sized SiC (0.25 wt%) was added as a filler into PMMA and toluene with different ratio was added as a secondary solvent. The addition of SiC has increased the tensile strength and modulus of elasticity of PMMA/SiC but decreased its elongation at break. However, the presence of toluene reduced the tensile strength of the PMMA/SiC composite films and resulting in rougher tensile fracture surfaces as shown in SEM micrographs. The toluene with nonpolar nature had affected the distribution of SiC in PMMA. It can be concluded that the properties of the PMMA composites films can be tailored according to the needs of applications.
  • Publication
    Effect of printing parameters on tensile, dynamic mechanical, and thermoelectric properties of FDM 3D printed CABS/ZnO composites
    ( 2018-03-22)
    Yah Yun Aw
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    Mohd Asri Idris
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    Khairul Amali Hamzah
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    Shulizawati Aqzna Sazali
    Fused deposition modelling (FDM) has been widely used in medical appliances, automobile, aircraft and aerospace, household appliances, toys, and many other fields. The ease of processing, low cost and high flexibility of FDM technique are strong advantages compared to other techniques for thermoelectric polymer composite fabrication. This research work focuses on the effect of two crucial printing parameters (infill density and printing pattern) on the tensile, dynamic mechanical, and thermoelectric properties of conductive acrylonitrile butadiene styrene/zinc oxide (CABS/ZnO composites fabricated by FDM technique. Results revealed significant improvement in tensile strength and Young's modulus, with a decrease in elongation at break with infill density. Improvement in dynamic storage modulus was observed when infill density changed from 50% to 100%. However, the loss modulus and damping factor reduced gradually. The increase of thermal conductivity was relatively smaller compared to the improvement of electrical conductivity and Seebeck coefficient, therefore, the calculated figure of merit (ZT) value increased with infill density. Line pattern performed better than rectilinear, especially in tensile properties and electrical conductivity. From the results obtained, FDM-fabricated CABS/ZnO showed much potential as a promising candidate for thermoelectric application.
  • Publication
    Comparison between natural rubber, liquid natural rubber, and recycled natural rubber as secondary matrix in epoxy/natural rubber/graphene nano-platelet system
    (Springer International Publishing, 2023)
    K. W. Kam
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    A comparison is made between the effects of natural rubber (NR), liquid natural rubber (LNR), and recycled natural rubber (rNR) in the filled epoxy systems on the physical, mechanical, thermal, and electrical performances of filled epoxy systems. The results show that flexural strength and modulus values were improved. The toughness properties of the filled epoxy system were enhanced with NR phases (72 MPa, 2317 MPa, 4.2 MPa. m1/2), as compared to those with LNR (55 MPa, 2100 MPa, 3.2 MPa. m1/2) and rNR (52 MPa, 2000 MPa, 2.3 MPa. m1/2) at 5 vol.%. Scanning electron micrograph (SEM) analysis revealed that the particle sizes of NR phases dispersed within the epoxy matrix were smaller and more uniform (0.29-1.65 μm) as compared to those with LNR (0.64-3.57 μm) and rNR (≥250 μm) phases. The incorporation of NR, LNR, and rNR phases improved the thermal stability of the filled system. This is attributed to more heat energy being needed to overcome good interfacial bonding between epoxy matrices and the small NR phases. X-ray diffraction analysis results showed that the filled epoxy/NR/GNP system has higher 2θ values, indicating that d-spacing in GNP nano-fillers has the closer distance. Electrical bulk conductivity values of filled epoxy/NR/GNP systems were the highest, 4.50 x 10-3 1/Ω. cm at 20 vol.%. Small NR phases acted as elastomer spacers, which provided better GNP packing efficiency and realigned the GNP nano-fillers to form more effective conductive pathways for electron transport.
  • Publication
    Mechanical properties of rCB-pigment masterbatch in rLDPE: the effect of processing aids and water absorption test
    (De Gruyter Brill, 2023)
    Muhamad Al-Haqqem Abdul Hadi
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    Chew Kang Wei
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    Wong Wee Chun
    Homogenization of pigment is the key to coloring a plastic product evenly. In this article, the tensile properties of recovered carbon black merge with low molecular weight lubricants and other compounding ingredients in the form of pigment masterbatch (PM) added in a recycled low-density polyethylene (rLDPE) resin were evaluated. The prepared masterbatch with the varying amount and types of processing aids (A and B) was first compounded using the heated two-roll mill. Subsequently, the manually mixed masterbatch in rLDPE was put through an injection molding machine for the shaping process to produce an rLDPE pigment masterbatch composite (PMC). The tensile test was performed on the samples to evaluate the mechanical properties of the PMC. Meanwhile, the melt flow index test was executed to justify the composite flow characteristics. Fourier-transform infrared spectroscopy analysis and scanning electron microscopy were also carried out to analyze the PM and PMC chemical properties and their constructed surface morphology. Besides, X-ray diffraction analysis was performed to determine the changes in degree of crystallinity before and after the water absorption test. The addition of PM in rLDPE has slightly increased the rLDPE matrix tensile properties. While, the usage of more processing aid B in the PMC has turned out to secure better tensile properties compared to the addition of higher amount of processing aid A in the PMC. Interestingly, the tensile properties of all composites after the water absorption test were enhanced, suggesting that a stronger bond was formed during the immersion period.
  • Publication
    Microwave welding with SiCNW/PMMA nanocomposite thin films: enhanced joint strength and performance
    (Institute of Physic, 2025-01)
    Phey Yee Foong
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    Foo Wah Low
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    Veeradasan Perumal
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    Most previously reported susceptors for microwave welding are in powder form. In this study, a thin-film susceptor was employed due to its uniform heating rate and ease of handling. Silicon carbide nanowhisker (SiCNW) were incorporated into a poly(methyl methacrylate) (PMMA) matrix to create a nanocomposite thin film, which served as the susceptor. The microwave welding process involved three straightforward steps: fabrication of the PMMA/SiCNW nanocomposite thin film, application of the nanocomposite film to the target area, and subsequent microwave heating. Upon cooling, a robust microwave-welded joint was formed. The mechanical properties and microstructure of the welded joints were characterized using single-lap shear tests, three-point bending tests, and scanning electron microscopy. Results demonstrated that the shear strength and elastic modulus of the welded joints were optimized with increased heating time and SiCNW filler loading. This optimization is attributed to the formation of a SiCNW-filled polypropylene (PP) nanocomposite layer of increasing thickness at the welded joint interface. However, the incorporation of SiCNW also constrained the mobility of the PP chains, reducing the joint’s flexibility. Furthermore, the welded joint formed with the PMMA/SiCNW nanocomposite thin-film susceptor exhibited an 18.82% improvement in shear strength compared to joints formed with a powdered SiCNW susceptor. This study not only demonstrates the potential of PMMA/SiCNW nanocomposite thin films as efficient susceptors for microwave welding but also paves the way for developing high-performance polymer-based composite joints with improved mechanical properties for applications in the automotive, aerospace, and construction industries.
  • Publication
    Effect of dispersibility of graphene nanoplatelets on the properties of natural rubber latex composites using sodium dodecyl sulfate
    (Walter de Gruyter GmbH, 2022-01-01)
    Che W.M.
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    Rasidi M.S.M.
    Natural rubber latex/graphene nanoplatelet (NRL/GNP) composites containing GNP-pristine and GNP-SDS were prepared by a simple mechanical mixing method. The main objective was to study the effect of dispersibility of GNP on the properties in NRL. X-ray diffraction confirmed the adsorption of sodium sulfate dodecyl (SDS) on the GNP surface. The results showed that high filler loading diminished the physical and mechanical properties of the composites but successfully endured to satisfy electrical conductivity to the NRL/GNP composites. Besides, the SDS surfactant-filled system demonstrated better physical, tensile, electrical, and thermal stability properties than the GNP-pristine. The intercalated and dispersed GNP-SDS increased the number of routes for stress and heat transfer to occur and facilitated the formation of conductive pathways as well, leading to the improvement of the properties as compared to NRL/GNP-pristine composites. However, as the GNP-SDS loading exceeded 5 phr, the GNP-SDS localized in the interstitial layer of NRL, restricted the formation of crosslinking, and interfered with the strain-induced crystallization ability of the composites.
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  • Publication
    The effect of coated calcium carbonate using stearic acid on the recovered carbon black masterbatch in low-density polyethylene composites
    ( 2023-01-01)
    Leow V.J.
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    Yeoh C.K.
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    Wong W.C.
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    Mohamed Rasidi M.S.
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    This research focuses on recycling rubber tire waste through pyrolysis to produce recovered carbon black (rCB). The rCB is combined with recycled low-density polyethylene (rLDPE), calcium carbonate (CaCO3), fatty acid, metallic stearate, and polyethylene (PE) wax to create an rCB masterbatch for household packaging. Surface modification of CaCO3 particles using stearic acid improves the compatibility with LDPE. The study investigates mechanical properties, morphology, melt flow index (MFI), X-ray diffraction, and thermogravimetric analysis in three systems: uncoated, coated, and a hybrid combination of coated and uncoated CaCO3 in LDPE/rCB masterbatch composites. The coated system demonstrates higher mechanical properties and improved compatibility between CaCO3 and LDPE. All three systems exhibit enhanced thermal stability and MFI compared to virgin LDPE, with the coated system showing the most significant improvement. The study showcases the potential of LDPE/rCB masterbatch composites for household packaging, with the coated system displaying the optimum performance across various characteristics.
      1  36
  • Publication
    Properties of epoxy/LNR foam using sodium bicarbonate as a gas generator
    ( 2022-05-18)
    Hussein M.S.
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    Zainuddin F.
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    Rahmat A.R.
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    A series of porous epoxy foams toughened by liquid natural rubber (LNR) were fabricated by sodium bicarbonate (SB) as chemical foaming agent and finding the optimal composition ensuring both high porosity and mechanical strength. In this research, we studied the properties of epoxy foam by adding LNR as toughening agent in contents of (5 to 25 vol%) with adding 15 phr of SB as an optimal content foaming agent. The flexural, fracture toughness, compression, cross-link density, morphology and thermal stability properties of epoxy foam was characterized. Cellular plastics keep mechanical strength loss and plastic weight to a minimum through cells inside the foam. Increasing the content of LNR retarded the crosslinking reaction by increasing the expansion and affected the mechanical strength. A suitable expansion and mechanical strength were observed for epoxy-foam containing 10 to 15 vol% LNR. Densities of the foams can be tuned in a range of up to 0.760 g/cm3 by changing the content of LNR from 5 to 25vol%. The compressive strength was decreased from 8.62 and 4.15 MPa.
      3  26
  • Publication
    The effect of the GNP-SDS loadings on the properties of the NRL/GNP-SDS composites
    Stretchable conductive polymer composites (CPC) are fabricated by incorporating the conductive particles into the polymer matrix. In this paper, CPC was fabricated by incorporating the sodium dodecyl sulfate (SDS) modified graphene nanoplatelet (GNP) into natural rubber latex (NRL) by varying loading from 0phr to 9phr using a simple mechanical stirring method. The effect of the GNP-SDS loadings on the properties of the composites were study by investigated the crosslink density, tensile properties, morphology of the tensile fracture surface and electrical conductivity. The crosslink density of the composites shows a decreased trend. Then, due to the well dispersed GNP-SDS, the tensile strength increased but decreased at high filler loading caused by the agglomeration issue. The tensile modulus also increased with increasing filler loading due to the intrinsic high modulus of GNP and the reduction of chain mobility. However, the electrical properties of the composites improved as GNP-SDS loading increased and achieved a percolation threshold at 7phr.
      35  1
  • Publication
    Functionalized carbon black in epoxy composites: effect of single- and dual-matrix systems
    ( 2022-07-01)
    Phua J.L.
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    Yeoh C.K.
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    Functionalized carbon black (CB) using three different surface modification methods: wet oxidation, epoxy monomer impregnation, and air oxidation, in single-epoxy composites and dual-matrix epoxy/poly(methyl methacrylate) PMMA composites at 15 vol% of CB content was studied in this research. The characterization on the surface modification CB was done via Fourier transform infrared spectroscopy, Brunauer–Emmett–Teller (BET), and thermal gravimetric analysis. The phenol or ether, carboxylic acid, and epoxide functional groups were found on CB after surface modifications, along with a change in structure and BET surface area. Thermal degradation of CB was different after surface modification. This study further investigated the effect of the addition of surface-modified CB into epoxy resin, where the state of dispersion and distribution was observed under scanning electron microscopy. After surface modification, the mechanical testing via flexural and fracture toughness was done, where improvement was observed. A minor decrease in the electrical bulk conductivity of the composites was measured, which was due to a reduction in the degree of agglomeration. Both the thermal stability and CTE of surface-modified CB-filled epoxy composites show a decrement. Graphic abstract: Chemical modification of CB using air oxidation, wet oxidation, and epoxy monomer impregnation methods.[Figure not available: see fulltext.]
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