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Microstructure and porosity evolution of alkali activated slag at various heating temperatures

2020 , Ikmal Hakem Aziz , Mohd. Mustafa Al Bakri Abdullah , M.A.A. Mohd Salleh , Sorachon Yoriya , Jitrin Chaiprapa , Catleya Rojviriya , Long Yuan Li

This paper elucidated the microstructural and porosity evolution of alkali activated slag at 800 °C up to 1200 °C. The microstructural analysis obtained shows the changes in surface densification of glassy phase and nucleation of dynamical grains within the alkali activated slag when in contact with high heating temperature. Using synchrotron radiation X-ray tomographic microscopy, the number of pores in alkali activated slag decreased with increasing heating temperature. The 3D pores distribution also demonstrated significant increase in the range size of ~20 μm with the appearance of isolated and intergranular pores at 1200 °C. These changes also led to the anorthite crystallisation indicated by high angle grain boundaries and preferred crystal orientation. The evolution of porosity and crystalline phase is contributed to the development of internal strain after heating at high temperature environment.

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Interaction of silica fume on flexural properties of 10 mm-thickness geopolymers based on fly ash and ladle furnace slag under the thermal conditions

2023 , Ng Yong-Sing , Liew Yun Ming , Catleya Rojviriya , Mohd. Mustafa Al Bakri Abdullah , Heah Cheng Yong , Mohd Suhaimi Khalid , Ong Shee-Ween , Ooi Wan En , Hang Yong Jie

Studies regarding the properties of geopolymers with silica fume addition at elevated temperature exposure were rarely reported. This paper evaluates the effect of silica fume inclusion on the flexural and thermal performance of geopolymers based on fly ash (FA) and ladle furnace slag (LFS) with thickness of merely 10 mm. Fly ash/slag (FS) geopolymer was prepared by mixing FA and LFS using a weight ratio of 60:40 with an alkali activator (sodium silicate and sodium hydroxide). Silica fume (1, 2, 3, and 4 wt%) was added to prepare FSF geopolymers. The geopolymers were then subjected to the elevated temperature up to 1100 °C after 28-days of curing. Higher flexural strength of 9.1 MPa was achieved in unexposed FSF geopolymers with 3 wt% silica fume addition as compared to unexposed FS geopolymers (7.8 MPa). Flexural strength degraded with higher silica fume content of 4 wt%. Heat treatment significantly improved the flexural strength of geopolymers. Both FS and FSF3 geopolymers had increased strength of 208.9% to 24.1 MPa at 1100 °C and 192.3% to 26.6 MPa at 1000 °C, respectively as compared to the unexposed specimen. The inclusion of silica fume with extreme fineness improved the interconnectivity of the geopolymer matrix, densifying the geopolymer structure and thus enhancing the thermal resistance of geopolymers. However, the dense matrix with low flowability of FSF3 geopolymers could not sustain the high thermal stress and caused strength degradation and crack formation at a high temperature of 1100 °C. Even so, the flexural strength of 1100 °C heat-treated FSF3 geopolymer was 13.2% higher than the unexposed specimen. This demonstrated that silica fume could be incorporated in enhancing the thermal resistance and high strength achievement in geopolymers.

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Mechanical performance, microstructure, and porosity evolution of fly ash geopolymer after ten years of curing age

2023 , Ikmal Hakem A. Aziz , Mohd. Mustafa Al Bakri Abdullah , Rafiza Abd Razak , Zarina Yahya , Mohd Arif Anuar Mohd Salleh , Jitrin Chaiprapa , Catleya Rojviriya , Petrica Vizureanu , Andrei Victor Sandu , Muhammad Faheem Mohd. Tahir , Alida Abdullah , Liyana Jamaludin

This paper elucidates the mechanical performance, microstructure, and porosity evolution of fly ash geopolymer after 10 years of curing age. Given their wide range of applications, understanding the microstructure of geopolymers is critical for their long-term use. The outcome of fly ash geopolymer on mechanical performance and microstructural characteristics was compared between 28 days of curing (FA28D) and after 10 years of curing age (FA10Y) at similar mixing designs. The results of this work reveal that the FA10Y has a beneficial effect on strength development and denser microstructure compared to FA28D. The total porosity of FA10Y was also lower than FA28D due to the anorthite formation resulting in the compacted matrix. After 10 years of curing age, the 3D pore distribution showed a considerable decrease in the range of 5–30 µm with the formation of isolated and intergranular holes.

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Preparation of fly Ash-Ladle furnace slag blended geopolymer foam via Pre-Foaming method with polyoxyethylene alkyether sulphate incorporation

2022 , Ng Hui-Teng , Heah Cheng Yong , Liew Yun Ming , Mohd. Mustafa Al Bakri Abdullah , Catleya Rojviriya , Hasniyati Md Razi , Sebastian Garus , Marcin Nabiałek , Wojciech Sochacki , Ilham Mukriz Zainal Abidin , Ng Yong-Sing , Andrei Victor Sandu , Agata Śliwa

This paper uses polyoxyethylene alkyether sulphate (PAS) to form foam via pre-foaming method, which is then incorporated into geopolymer based on fly ash and ladle furnace slag. In the literature, only PAS-geopolymer foams made with single precursor were studied. Therefore, the performance of fly ash-slag blended geopolymer with and without PAS foam was investigated at 29–1000 °C. Unfoamed geopolymer (G-0) was prepared by a combination of sodium alkali, fly ash and slag. The PAS foam-to-paste ratio was set at 1.0 and 2.0 to prepare geopolymer foam (G-1 and G-2). Foamed geopolymer showed decreased compressive strength (25.1–32.0 MPa for G-1 and 21.5–36.2 MPa for G-2) compared to G-0 (36.9–43.1 MPa) at 29–1000 °C. Nevertheless, when compared to unheated samples, heated G-0 lost compressive strength by 8.7% up to 1000 °C, while the foamed geopolymer gained compressive strength by 68.5% up to 1000 °C. The thermal stability of foamed geopolymer was greatly improved due to the increased porosity, lower thermal conductivity, and incompact microstructure, which helped to reduce pressure during moisture evaporation and resulted in lessened deterioration.