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Optimizing of the cementitious composite matrix by addition of steel wool fibers (Chopped) based on physical and mechanical analysis

2021 , Akrm A Rmdan Amer , Mohd. Mustafa Al Bakri Abdullah , Liew Yun Ming , Jerzy J. Wysłocki , Wojciech Sochacki , Ikmal Hakem A Aziz , Muhammad Faheem Mohd. Tahir , Sebastian Garus , Joanna Gondro , Hetham A. R. Amer

The demand for durable, resistant, and high-strength structural material has led to the use of fibers as reinforcing elements. This paper presents an investigation into the inclusion of chopped steel wool fibers (CSWFs) in cement to form a high-flexural strength cementitious composite matrix (CCM). CSWFs were used as the primary reinforcement in CCM at increments of 0.5 wt%, from 0.5–6 wt%, with ratios of cement to sand of 1:1.5 and water to cement of 0.45. The inclusion of CSWFs resulted in an excellent optimization of the physicomechanical properties of the CCM, such as its density (2.302 g/cm3), compressive strength (61.452 MPa), and maximum flexural strength (10.64 MPa), all of which exceeded the performances of other reinforcement elements reported in the literature.

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Publication

Optimizing of the cementitious composite matrix by addition of steel wool fibers (chopped) based on physical and mechanical analysis

2021 , Akrm A Rmdan Amer , Mohd. Mustafa Al Bakri Abdullah , Liew Yun Ming , Ikmal Hakem A Aziz , Jerzy J. Wysłocki , Muhammad Faheem Mohd. Tahir , Wojciech Sochacki , Sebastian Garus , Joanna Gondro , Hetham A. R. Amer

The demand for durable, resistant, and high-strength structural material has led to the use of fibers as reinforcing elements. This paper presents an investigation into the inclusion of chopped steel wool fibers (CSWFs) in cement to form a high-flexural strength cementitious composite matrix (CCM). CSWFs were used as the primary reinforcement in CCM at increments of 0.5 wt%, from 0.5–6 wt%, with ratios of cement to sand of 1:1.5 and water to cement of 0.45. The inclusion of CSWFs resulted in an excellent optimization of the physicomechanical properties of the CCM, such as its density (2.302 g/cm3), compressive strength (61.452 MPa), and maximum flexural strength (10.64 MPa), all of which exceeded the performances of other reinforcement elements reported in the literature.

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Tool wear and surface evaluation in drilling fly ash geopolymer using HSS, HSS-Co, and HSS-TiN cutting tools

2021 , Mohd Fathullah Ghazli@Ghazali , Mohd. Mustafa Al Bakri Abdullah , Shayfull Zamree Abd. Rahim , Joanna Gondro , Paweł Pietrusiewicz , Sebastian Garus , Tomasz Stachowiak , Andrei Victor Sandu , Muhammad Faheem Mohd. Tahir , Mehmet Erdi Korkmaz , Mohamed Syazwan Osman

This paper reports on the potential use of geopolymer in the drilling process, with respect to tool wear and surface roughness. The objectives of this research are to analyze the tool life of three different economy-grade drill bit uncoated; high-speed steel (HSS), HSS coated with TiN (HSS-TiN), and HSS-cobalt (HSS-Co) in the drilling of geopolymer and to investigate the effect of spindle speed towards the tool life and surface roughness. It was found that, based on the range of parameters set in this experiment, the spindle speed is directly proportional to the tool wear and inversely proportional to surface roughness. It was also observed that HSS-Co produced the lowest value of surface roughness compared to HSS-TiN and uncoated HSS and therefore is the most favorable tool to be used for drilling the material. For HSS, HSS coated with TiN, and HSS-Co, only the drilling with the spindle speed of 100 rpm was able to drill 15 holes without surpassing the maximum tool wear of 0.10 mm. HSS-Co exhibits the greatest tool life by showing the lowest value of flank wear and produce a better surface finish to the sample by a low value of surface roughness value (Ra). This finding explains that geopolymer is possible to be drilled, and therefore, ranges of cutting tools and parameters suggested can be a guideline for researchers and manufacturers to drill geopolymer for further applications

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Publication

Tool wear and surface evaluation in drilling fly ash geopolymer using HSS, HSS-Co, and HSS-TiN cutting tools

2021 , Mohd Fathullah Ghazli@Ghazali , Mohd. Mustafa Al Bakri Abdullah , Shayfull Zamree Abd. Rahim , Joanna Gondro , Paweł Pietrusiewicz , Sebastian Garus , Tomasz Stachowiak , Andrei Victor Sandu , Muhammad Faheem Mohd. Tahir , Mehmet Erdi Korkmaz , Mohamed Syazwan Osman

This paper reports on the potential use of geopolymer in the drilling process, with respect to tool wear and surface roughness. The objectives of this research are to analyze the tool life of three different economy-grade drill bit uncoated; high-speed steel (HSS), HSS coated with TiN (HSS-TiN), and HSS-cobalt (HSS-Co) in the drilling of geopolymer and to investigate the effect of spindle speed towards the tool life and surface roughness. It was found that, based on the range of parameters set in this experiment, the spindle speed is directly proportional to the tool wear and inversely proportional to surface roughness. It was also observed that HSS-Co produced the lowest value of surface roughness compared to HSS-TiN and uncoated HSS and therefore is the most favorable tool to be used for drilling the material. For HSS, HSS coated with TiN, and HSS-Co, only the drilling with the spindle speed of 100 rpm was able to drill 15 holes without surpassing the maximum tool wear of 0.10 mm. HSS-Co exhibits the greatest tool life by showing the lowest value of flank wear and produce a better surface finish to the sample by a low value of surface roughness value (Ra). This finding explains that geopolymer is possible to be drilled, and therefore, ranges of cutting tools and parameters suggested can be a guideline for researchers and manufacturers to drill geopolymer for further applications.