Now showing 1 - 2 of 2
  • Publication
    Roles of new bio-based nanolubricants towards eco-friendly and improved machinability of Inconel 718 alloys
    The adverse effects of mineral oil-based metal cutting fluid on environmental sustainability have led to increased industrial concerns. Alternatively, biodegradable lubricants such as vegetable oil has a more positive impact with equivalent performance, but insufficient research on their benefits demands further exploration. This work features extensive experimental investigations on machining of Inconel 718 using novel formulations of coconut bio-based oil with enhanced nanoparticles and coco-amido-propyl-betaine. Bio-based with 0.8 wt% of Al2O3 managed to minimise the rapid growth of tool wear and prolong the tool life by 40.17%. Conversely, bio-based with 0.5 wt% of Al2O3 yielded lower values of cutting force (64.32 N), spindle power (2070 kW), specific cutting energy (6.55 W/mm3), and surface roughness (0.29 μm). The outstanding performance of bio-based nanolubricants contributed to superior machinability efficiency and eco-friendly machining environments.
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  • Publication
    Experimental investigation of machining parameter on hole quality in drilling Ti-6Al-4V
    ( 2020)
    R A Rashid
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    ; ; ;
    Ali, Mohamed Ashraf Mahboob
    Titanium alloys (Ti-6Al-4V) are greatly recommended for high performance applications because of their outstanding properties such as low weight, high corrosion resistance and high strength. However, drilling Ti-6Al-4V generates high cutting temperature, especially during high speed drilling (HSD), increased the chemical reactivity of Ti-6Al-4V, thus leading to poor hole quality. High cutting speed increases the temperature during the drilling process, therefore, it is important to consider this factor to achieve better hole quality. This study focuses on the correlation of machining parameter and the quality of the hole produced in terms of hole diameter, roundness and surface roughness. The experiment was conducted using a 6 mm diameter of coated (TiAlN) carbide tool under MQL and MQCL conditions with varying cutting speeds of 65, 75, 85 and 95 m/min and constant 0.02 mm/rev feed rate.