Now showing 1 - 8 of 8
  • Publication
    Microwave welding with SiCNW/PMMA nanocomposite thin films: enhanced joint strength and performance
    (Institute of Physic, 2025-01)
    Phey Yee Foong
    ;
    ; ;
    Foo Wah Low
    ;
    ; ; ;
    Veeradasan Perumal
    ;
    ;
    Most previously reported susceptors for microwave welding are in powder form. In this study, a thin-film susceptor was employed due to its uniform heating rate and ease of handling. Silicon carbide nanowhisker (SiCNW) were incorporated into a poly(methyl methacrylate) (PMMA) matrix to create a nanocomposite thin film, which served as the susceptor. The microwave welding process involved three straightforward steps: fabrication of the PMMA/SiCNW nanocomposite thin film, application of the nanocomposite film to the target area, and subsequent microwave heating. Upon cooling, a robust microwave-welded joint was formed. The mechanical properties and microstructure of the welded joints were characterized using single-lap shear tests, three-point bending tests, and scanning electron microscopy. Results demonstrated that the shear strength and elastic modulus of the welded joints were optimized with increased heating time and SiCNW filler loading. This optimization is attributed to the formation of a SiCNW-filled polypropylene (PP) nanocomposite layer of increasing thickness at the welded joint interface. However, the incorporation of SiCNW also constrained the mobility of the PP chains, reducing the joint’s flexibility. Furthermore, the welded joint formed with the PMMA/SiCNW nanocomposite thin-film susceptor exhibited an 18.82% improvement in shear strength compared to joints formed with a powdered SiCNW susceptor. This study not only demonstrates the potential of PMMA/SiCNW nanocomposite thin films as efficient susceptors for microwave welding but also paves the way for developing high-performance polymer-based composite joints with improved mechanical properties for applications in the automotive, aerospace, and construction industries.
  • Publication
    Microwave welding of thermoplastic using silicon carbide nanowhiskers as susceptor effect of heating duration
    ( 2024-06)
    Phey Yee Foong
    ;
    ; ; ; ; ; ; ;
    Foo Wah Low
    ;
    Muhammad Kashif
    ;
    Nor Azura Abdul Rahman
    ;
    ;
    Veeradasan Perumal
    Microwave welding is becoming more popular than conventional joining methods due to its advantages such as rapid and localised heating as well as applicable to components with complicated geometry. Previously reported susceptor, such as carbonaceous materials and conductive polymers, are toxic and the welding process involving these susceptors is time-consuming. Because of its exceptional microwave absorption and biocompatibility, silicon carbide nanowhiskers (SiCNWs) was employed as the microwave susceptor for microwave welding. Microwave welding in this study comprises of only three simple steps: SiCNWs suspension preparation, SiCNWs application and microwave heating. The weld strength of welded joint was then characterised using tensile test and energy dispersive x-ray spectroscopy equipped scanning electron microscopy (EDS-SEM) to study its mechanical properties and cross-section microstructure. The influence of microwave irradiation time was studied in this study, and it is found that the weld strength rose with the extension of microwave irradiation time, until a maximum weld strength of 1.61 MPa was achieved by 17 s welded joint. The development of SiCNWs reinforced PP nanocomposite welded joint layer is responsible for the enhanced weld strength. Prolonged heating duration may also result in flaws such as void formation at the welded joint, which subsequently lowered the weld strength to 0.60 MPa when the heating duration was extended to 20 s. In sum, a strengthen welded joint can be formed with rapid microwave heating under the proper control of heating duration.
      10  54
  • Publication
    Effective synthesis of silicon carbide nanotubes by microwave heating of blended silicon dioxide and multi-walled carbon nanotube
    Silicon carbide nanotube (SiCNTs) has been proven as a suitable material for wide applications in high power, elevated temperature and harsh environment. For the first time, we reported in this article an effective synthesis of SiCNTs by microwave heating of SiO2 and MWCNTs in molar ratio of 1:1, 1:3, 1:5 and 1:7. Blend of SiO2 and MWCNTs in the molar ratio of 1:3 was proven to be the most suitable for the high yield synthesis of β-SiCNTs as confirmed by X-ray diffraction pattern. Only SiCNTs were observed from the blend of MWCNTs and SiO2 in the molar ratio of 1:3 from field emission scanning electron microscopy imaging. High magnification transmission electron microscopy showed that tubular structure of MWCNT was preserved with the inter-planar spacing of 0.25 nm. Absorption bands of Si-C bond were detected at 803 cm-1 in Fourier transform infrared spectrum. Thermal gravimetric analysis revealed that SiCNTs from ratio of 1:3 showed the lowest weight loss. Thus, our synthetic process indicates high yield conversion of SiO2 and MWCNTs to SiCNTs was achieved for blend of SiO2 and MWCNTs in molar ratio of 1:3.
      4  32
  • Publication
    Microwave Welding of Thermoplastic using Silicon Carbide Nanowhiskers as Susceptor: Effect of Heating Duration
    Microwave welding is becoming more popular than conventional joining methods due to its advantages such as rapid and localised heating as well as applicable to components with complicated geometry. Previously reported susceptor, such as carbonaceous materials and conductive polymers, are toxic and the welding process involving these susceptors is time-consuming. Because of its exceptional microwave absorption and biocompatibility, silicon carbide nanowhiskers (SiCNWs) was employed as the microwave susceptor for microwave welding. Microwave welding in this study comprises of only three simple steps: SiCNWs suspension preparation, SiCNWs application and microwave heating. The weld strength of welded joint was then characterised using tensile test and energy dispersive x-ray spectroscopy equipped scanning electron microscopy (EDS-SEM) to study its mechanical properties and cross-section microstructure. The influence of microwave irradiation time was studied in this study, and it is found that the weld strength rose with the extension of microwave irradiation time, until a maximum weld strength of 1.61 MPa was achieved by 17 s welded joint. The development of SiCNWs reinforced PP nanocomposite welded joint layer is responsible for the enhanced weld strength. Prolonged heating duration may also result in flaws such as void formation at the welded joint, which subsequently lowered the weld strength to 0.60 MPa when the heating duration was extended to 20 s. In sum, a strengthen welded joint can be formed with rapid microwave heating under the proper control of heating duration.
      1  23
  • Publication
    Synthesis and preparation of metal oxide powders
    In recent years, metal oxide, especially in the form of powders, is extensively studied owing to their unique and novel properties. In this regard, this chapter provides a thorough description of current advances on the synthesis and preparation of metal oxide powders. The chapter begins with the introduction and motivation of the preparation of synthetic metal oxide powders. This is followed by the description of the synthesis and preparation method of metal oxide powders, which can be categorized into chemical methods, physical methods, and biological methods. Several important methods under each category were described with examples. This chapter ends with concluding remarks with views on the recent progress and future challenges of metal oxide powders research.
      4  25
  • Publication
    Dielectric properties and microwave absorbing properties of silicon carbide nanoparticles and silicon carbide nanowhiskers
    Silicon carbide (SiC) is well known for their outstanding microwave absorbing properties. SiC nanomaterials (SiCNMs) are expected to have better microwave absorption performance due to their high specific surface area. To date, no study was reported to compare the dielectric properties and microwave absorbing properties of different type of SiCNMs. Therefore, the objective of this paper is to compare the dielectric properties and microwave absorption properties of different types of SiCNMs. In this paper, SiC nanoparticles (SiCNPs) and SiC nanowhiskers (SiCNWs) were characterised using SEM and XRD. In addition, their dielectric properties and microwave absorbing properties were measured using network analyser and transmission line theory. It was found that SiCNWs achieved higher dielectric constant and loss factor which are and εr’ =17.94 and εr″ = 2.64 compared to SiCNPs that only achieved εr’ = 2.83 and εr″ = 0.71. For microwave absorbing properties, SiCNWs and SiCNPs attained minimum reflection loss of -10.41 dB and -6.83 dB at 5.68 GHz and 17.68 GHz, respectively. The minimum reflection loss of SiCNPs and SiCNWs obtained in this study is much lower than the nanometer-SiC reported previously. These results suggested that SiCNWs can be an ideal candidate of microwave susceptors for various microwave applications
      1  13
  • Publication
    A comparative study of microwave welding using multiwalled carbon nanotubes and silicon carbide nanowhiskers as microwave susceptors
    ( 2024-10)
    Phey Yee Foong
    ;
    ; ; ; ; ; ; ;
    Foo Wah Low
    ;
    Muhammad Kashif
    ;
    Nor Azura Abdul Rahman
    ;
    ;
    Veeradasan Perumal
    Recently, microwave welding has arisen as an advanced joining method due to its versatility and rapid heating capabilities. Among others, microwave susceptors play a crucial role in microwave welding, as different classes of microwave susceptors have distinct microwave heating mechanisms. In this work, polypropylene (PP) was utilized as a thermoplastic substrate and two types of microwaves susceptors, namely multiwalled carbon nanotubes (MWCNTs) and silicon carbide nanowhiskers (SiC NWs), were studied for microwave welding. The susceptor was first dispersed in acetone to form susceptor suspension. Next, the susceptor suspension was deposited onto the targeted area on substrate and paired with another bare PP substrate. The paired sample was then exposed to 800 W microwave radiation in a microwave oven. Afterward, the welded joint was evaluated using a tensile test and scanning electron microscopy to determine its joint strength and cross-section microstructure. The results showed that the joint strength increased as the heating duration increased. The welded joint formed using MWCNTs achieved a maximum strength of 2.26 MPa when 10 s was used, while the SiC NWs-formed welded joint achieved a maximum strength of 2.25 MPa at 15 s. This difference in duration in forming a complete welded joint can be attributed to the higher microwave heating rates and thermal conductivity of MWCNTs. However, increasing the heating duration to 20 s caused severe deformation at the welded joint and resulted in low joint strength. Overall, this study highlights the significance of understanding the microwave heating mechanism of different susceptors and provides essential insight into the selection of a microwave susceptor for microwave welding.
      27  2
  • Publication
    The effect of graphite type on the synthesis of SiC nanomaterials by microwave-assisted synthesis
    SiC nanomaterial (SiCNM) is known for its excellent properties and has great potential for a wide range of applications. In this article, preparation of SiCNMs from different types of graphite was performed by microwave-assisted synthesis. Different types of graphite which are graphite flake (GF) and expanded graphite (EG) were used to react with silica for the synthesis of SiCNMs in laboratory microwave furnace at 1400 Â°C. It was found that SiC nanowhiskers (SiCNWs) were formed when EG was used, while irregular shaped SiC nanoparticles (SiCNPs) were formed when GF was used. β-SiC appeared as the only phase in the XRD patterns for both SiCNMs formed using GF and EG. SiCNWs and SiCNPs have interplanar spacing of around 0.25 nm which is the axial direction of [111]. The difference of formation mechanism is believed to be the origin of different morphology of SiCNMs synthesized from different types of graphite.
      3  25