Roshaliza Hamidon
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Preferred name
Roshaliza Hamidon
Official Name
Roshaliza, Hamidon
Alternative Name
Hamidon, Roshaliza
Hamidon, R.
Main Affiliation
Scopus Author ID
54941292900
Researcher ID
ICQ-9949-2023

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Effect of tool engagement on cutting force for different step over in milling aisi p20 tool steel

2021-01-01 , Roshaliza Hamidon , Mohamed N.I. , Saravanan R. , Azmi H. , Zailani Zainal Abidin , Mohd Fathullah Ghazli@Ghazali

In mold production, end milling with tool path strategies is required for the process known as pocket operation. Different step overs involve depending on the type of tool path strategy used. Thus, different engagement will occur and leads to fluctuation of cutting force due to different step over during the process. However, most of study before focused on the effect of cutting speed, feed rate and depth of cut only in machining AISI P20. Thus, in this study, step over will be considered as one of the factor to improve machining force. The objective of this study are to evaluate the effect of cutting parameters and step over on cutting force and to study the behavior of cutting force for different tool engagement. A series of milling operation was carried out by varying cutting speed and feed rate. However, the depth of cut was set to 0.25 mm for each run. Step over with 100%, 75% and 50% were selected in this study. L27 Taguchi and S/N ratio were used to determine the significant factors that influence the result. Within the range of cutting parameters selected, feed rate were found to be the most significant parameters that influence cutting force. The highest cutting force found for 100% step over compared to 75% and 50% step over. According to the result, cutting force increased as the step over increased. In can be concluded that, step over is one of the important cutting parameter that affected machining output.

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Machining of Cobalt Chromium Molybdenum (CoCrMo) Alloys: A Review

2021-01-01 , Saravanan R. , Roshaliza Hamidon , Murad N.M. , Zailani Zainal Abidin

Cobalt chromium molybdenum (CoCrMo) alloys are not only broadly applied in engineering fields but also in manufacturing of surgical implants components and medical devices due to its outstanding properties of wear resistance and great biocompatibility as demanding in the vivo environment. However, these alloys classified as difficult to cut materials as it presents several characteristics such as high hardness, low thermal conductivity, high wear resistance and strain hardening which contribute to its poor machinability. Although these CoCrMo alloys are theoretically similar to titanium alloy in terms of properties but the studies on machining of CoCrMo alloys still insufficient. This paper provides a review on machining aspects of cobalt chromium molybdenum (CoCrMo) alloys including the properties and machinability, cutting fluid methods and tool material selection for these alloys.

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Nature Driven IOT Based Automation of Aquaponic System

2021-01-01 , Zakaria S. , Jafri M.A.A.A. , Ariff E.A.R. , Roshaliza Hamidon , Zailani Zainal Abidin , Muhammad Syahril Bahari , Azmi Harun

Automation of Aquaponic with (Internet of Things) IoT system model is designed with the integration of hydroponics (growing plant or vegetable without soil), aquaculture (fish farming) and vertical farming. The main purpose of the designed model is to ultimately support the survival and healthy growth of bacteria in plants, fish as well as saving water by increasing the productivity. The development of the system with IoT to monitor and control parameters such as water level, water temperature and water pH. The control system based on Arduino Uno, multiple sensors for water pH, water level and water temperature as well as automatic feeder dispenser are used in this project. This system is using IoT as a platform supported by Wi-Fi module ESP8266 Wi-Fi module in Blynk Software. System settings and controls can be carried out manually on the main control unit or remotely through mobile phone commands. This system also used to collect different data parameters and those data will be compared with the optimal range as the data will be transferred to Blynk for analysis. Therefore, the design system can operate independently without manually monitoring and utilized IoT to control and monitor the system systematically.

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Machinability of Nickel Titanium Shape Memory Alloys: A Review

2021-01-01 , Noor N.Z.M. , Zailani Zainal Abidin , Roshaliza Hamidon , Norshah Aizat Shuaib

Shape memory alloys of Nickel Titanium (NiTi) reveal a reversible diffusionless transition between phases, resulting in unique properties and applications. It is widely used in varieties of products; especially in aerospace and medical fields. Yet, these alloys known as hard-to-machine materials owing to their properties of unconventional stress-strain behaviour, high work strain hardening and high ductility. That’s why their machinability is a major issue. The common drawbacks are serious burr formation, rapid tool wear, poor surface quality and high cutting force. This paper puts forward any possibilities to enhance the machining performance through paper reviews from previous researchers. A notable finding is that the machinability issues can be reduced or lessened by changing the cutting parameters and cutting conditions in order to improve the machinability of NiTi alloys.

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Effect of milling parameter and fiber pull-out on machinability kenaf fiber reinforced plastic composite materials

2021-01-01 , Azmi H. , Haron C.H.C. , Roshaliza Hamidon , Zailani Zainal Abidin , Lih T.C. , Yuzairi A.R. , Sanusi H.

Milling surface quality normally depends on the value of surface roughness and delamination factor. The milling parameters, which are cutting tool geometry and fiber pull-out, are the major factors affecting the value of surface roughness and delamination factor in milling kenaf fiber reinforced plastic composite. The objectives of this research are to study the effects of milling parameters, to evaluate the fiber behavior, and to determine the optimum conditions for a range of milling parameters in order to minimize surface roughness (Ra) and delamination factor (Fd) using response surface methodology (RSM). RSM with central composite design (CCD) approach was used to conduct a non-sequential experiment and analyzed the data from the measurements of surface roughness and delamination factor. This study focused on the investigation of relationship between the milling parameters and their effects on kenaf reinforced plastic composite materials during cutting process. Kenaf composite panels were fabricated using vacuum assisted resin transfer molding (VARTM) method that was pressurized below 15 psi using a vacuum pressure. The results showed that the optimum parameters for better surface roughness and delamination factor were cutting speed of 16 Vm/min, feed rate of 0.1 mm/tooth, and depth of cut of 2.0 mm. The feed rate and cutting speed are expected to be the biggest contributors to surface roughness and delamination factor. Finally, different cutting tool geometries also influenced the fiber pull-out that affect surface roughness and delamination factor in milling kenaf fiber reinforce plastic composite materials.

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Effect of Inclined Angle in Trimming of Ultra-high Strength Steel Sheets Having Inclined and Curved Shapes

2023-11-01 , Leong K.Y. , Muhammad Hasnulhadi Mohammad Jaafar , Nur Liyana Tajul Lile , Zailani Zainal Abidin , Mohd Zamzuri Mohammad Zain , Roshaliza Hamidon

Trimming the scrap portion of ultra-high strength steel (UHSS) components poses a significant challenge due to the inherent high strength and hardness characteristics of the material. For UHSS components with a higher geometric complexity such consisting of inclined and curved sections, sharp tilt, and small bend radius, the large trimming load results in poor sheared quality and shape defects, which commonly happen in these areas. This research investigated the effects of applying a small inclination angle to the punch in the trimming of the UHSS parts having an inclined and curved shape. The inclined punch was modified to four sets of different degrees of inclination i.e., 1°, 3°, 5°, and 10°. A comparative analysis of the trimming load, trimming energy, sheared edge quality and shape defects was conducted between these modified punches and the normal punch for their effectiveness in the trimming operation. Results showed that the application of inclination angle significantly decreased the trimming load, reduced the trimming energy, and improved the sheared edge surface quality, as well as prevented the shape defects at the inclined and curved zones as compared to the outcomes produced when trimming using the normal punch. The study suggested that the change to the punch geometry is an effective option to improve the performance of the process as well as the quality of the part, particularly in trimming the high-strength components having complex shapes.

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Progressive tool wear in machining of aluminum alloy: The influence of solid lubricant nanoparticles

2021-01-01 , Zailani Zainal Abidin , Jaaffar N.S. , Roshaliza Hamidon , Harun A. , Jaafar H.

The abstract should summarize the contents of the paper in short terms, i.e. 150–250 words. Aluminum alloy 7075 are used in a variety of applications particularly in automotive and aerospace industry owing to their features of lightweight, high-strength and corrosion resistant properties. However, build up edge (BUE) and material adhesion either on cutting tool or workpiece render these materials difficult to machine. Their machining is associated with rapid tool wear and poor workpiece quality. Cutting fluids are currently the common solution to these problems although there are concerns on their use in terms of health footprint and environmental effects. Thus, new innovations are crucial to enhance the machinability as well as diminishing hazards through encouraging greener machining techniques. In this research, the use of solid lubricants; graphene and hexagonal boron nitride nanoparticles to augment minimum quantity lubricant were researched in macro drilling. Effects of four different machining conditions namely dry, minimum quantity lubricant, minimum quantity lubricant dispersed with graphene and hexagonal boron nitride nanoparticles were investigated on their progressive tool wear behavior. A notable finding is that the nanoparticles of solid lubricants had a significant factor in improving machinability of aluminum alloy 7075 compared to dry and minimum quantity lubricant alone. It was observed that the use of minimum quantity lubricant dispersed with hexagonal boron nitride demonstrated desirable tool life enhancement, tool wear reduction and number of holes drilled increment.

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Enhancement on the surface quality in machining of aluminum alloy using graphene nanoparticles

2024-03-07 , Zailani Zainal Abidin , Ariffin N.I. , Norshah Afizi Shuaib , Roshaliza Hamidon , Azmi Harun , Sultan A.A.M.

Aluminum alloys are popularly used in the aerospace industry due to their lightweight and high strength-to-weight ratio. However, cutting these alloys can result in various machinability issues such as tool wear, built-up edges, and material adherence on the cutting tool. To address these issues and minimize the use of lubricants, researchers are exploring alternative greener techniques. One such technique is the use of nano lubrication technology. In this research, the consequence of three cutting techniques - dry cutting, minimum quantity lubrication (MQL), and MQL dispersed with graphene nanoparticles - was experimentally studied to assess their impact on hole quality, surface roughness, and the number of holes drilled. The findings showed that the addition of graphene nanoparticles improved roughness quality, reduced tool wear, and increased the number of holes drilled, but had less impact on hole accuracy. This study highlights the importance of nanoparticles in enhancing the machinability of aluminum alloys and offers promising avenues for future research in this area.

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Experimental investigation of machining parameter on hole quality in drilling Ti-6Al-4V

2020 , R A Rashid , Muhamad Nasir Murad , Roshaliza Hamidon , Shafizan Shariffuddin , Ali, Mohamed Ashraf Mahboob

Titanium alloys (Ti-6Al-4V) are greatly recommended for high performance applications because of their outstanding properties such as low weight, high corrosion resistance and high strength. However, drilling Ti-6Al-4V generates high cutting temperature, especially during high speed drilling (HSD), increased the chemical reactivity of Ti-6Al-4V, thus leading to poor hole quality. High cutting speed increases the temperature during the drilling process, therefore, it is important to consider this factor to achieve better hole quality. This study focuses on the correlation of machining parameter and the quality of the hole produced in terms of hole diameter, roundness and surface roughness. The experiment was conducted using a 6 mm diameter of coated (TiAlN) carbide tool under MQL and MQCL conditions with varying cutting speeds of 65, 75, 85 and 95 m/min and constant 0.02 mm/rev feed rate.

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Effect of Different Cutting Conditions on Tool Wear and Chip Formation in Drilling of Cobalt Chromium Molybdenum

2021-01-01 , Roshaliza Hamidon , Zulkefli N.A. , Saravanan R. , Zailani Zainal Abidin , Muhammad Syahril Bahari , Zakaria S. , Azmi Harun

Cobalt-Chromium Molybdenum (CoCrMo) alloy is categorized under hard to cut material due to its unique combination characteristics such as high strength and low thermal conductivity. However, there was a problem during machining hard alloy material which is rapid tool wear. The tool wear will cause changes at tooltip geometry consequently has significant influence on the chip forming. There are some factors that influence tool wear which are cutting parameters, type of drill bit, and cutting fluids. In this study, a series of experiment were conducted to investigate the effect of cooling conditions on tool wear and chip formation during drilling this material. The cooling conditions used were dry, pure Karanja oil (MQL condition), and combination of Hexagonal boron nitride (hBN) nanoparticles with Karanja oil (MQL condition). The experiment was conducted under constant cutting speed of 20 m/min, and feed rate of 0.07 mm/rev through holes. Each hole was inspected when the tool wear reached 0.3 mm. The result showed that mixed of hBN with Karanja Oil (MQL condition) had lowest growth of flank wear and produced more holes compared to dry and pure Karanja oil condition. In addition, for chip formation, the size of lamellae produced was finest compared to other conditions.

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