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Bonding strength characteristics of FA-based geopolymer paste as a repair material when applied on OPC substrate

2020 , Warid Wazien Ahmad Zailani , Aissa Bouaissi , Mohd. Mustafa Al Bakri Abdullah , Rafiza Abd Razak , Sorachon Yoriya , Mohd Arif Anuar Mohd Salleh , Mohd Remy Rozainy M. A. Z. , Hamzah Fansuri

This investigative study aims to study the mechanical and morphological properties of fly ash (FA)-based geopolymer paste as a repair material when applied on ordinary Portland cement (OPC) overlay concrete. The first part of this study investigates the optimal mix design of FA-based geopolymer paste with various NaOH concentrations of 8, 10, 12, and 14 M, which were used later as a repair material. The second part studies the bonding strength using a slant shear test between the geopolymer repair material and OPC substrate concrete. The results showed that a shorter setting time corresponds to the higher NaOH molarity, within the range of 53 and 30 min at 8 and 14 M, respectively. The compressive strength of FA-based geopolymer paste was found to reach 92.5 MPa at 60 days. Also, from the slant shear test results, prism specimens with 125 mm length and 50 mm wide have a large bond strength of 11 MPa at 12 M. The scanning electron microscopy/energy-dispersive X-ray (SEM/EDX) analysis showed that the OPC substrate has a significant effect on slant shear bond strength, where the presence of free cations of Ca2+ on the OPC substrate surface contributed to the formation of calcium alumina-silicate hydrate gel (C-A-S-H) by building various cross-links of Ca-O-Si.

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Characterisation at the bonding zone between fly ash based Geopolymer Repair Materials (GRM) and Ordinary Portland Cement Concrete (OPCC)

2020 , Warid Wazien Ahmad Zailani , Mohd. Mustafa Al Bakri Abdullah , Mohd Fadzil Arshad , Rafiza Abd Razak , Muhammad Faheem Mohd. Tahir , Remy Rozainy Mohd Arif Zainol , Marcin Nabialek , Andrei Victor Sandu , Jerzy J. Wysłocki , Katarzyna Błoch

In recent years, research and development of geopolymers has gained significant interest in the fields of repairs and restoration. This paper investigates the application of a geopolymer as a repair material by implementation of high-calcium fly ash (FA) as a main precursor, activated by a sodium hydroxide and sodium silicate solution. Three methods of concrete substrate surface preparation were cast and patched: as-cast against ordinary Portland cement concrete (OPCC), with drilled holes, wire-brushed, and left as-cast against the OPCC grade 30. This study indicated that FA-based geopolymer repair materials (GRMs) possessed very high bonding strength at early stages and that the behavior was not affected significantly by high surface treatment roughness. In addition, the investigations using scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX) spectroscopy have revealed that the geopolymer repair material became chemically bonded to the OPC concrete substrate, due to the formation of a C–A–S–H gel. Fundamentally, the geopolymer network is composed of tetrahedral anions (SiO4)4− and (AlO4)5− sharing the oxygen, which requires positive ions such as Na+, K+, Li+, Ca2+, Na+, Ba2+, NH4+, and H3O+. The availability of calcium hydroxide (Ca(OH)2) at the surface of the OPCC substrate, which was rich in calcium ions (Ca2+), reacted with the geopolymer; this compensated the electron vacancies of the framework cavities at the bonding zone between the GRM and the OPCC substrate.