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Metakaolin/sludge based geopolymer adsorbent on high removal efficiency of Cu2+

2022 , Pilomeena Arokiasamy , Mohd. Mustafa Al Bakri Abdullah , Shayfull Zamree Abd. Rahim , Mohd Remy Rozainy Mohd Arif Zainol , Mohd Arif Anuar Mohd Salleh , Marwan Kheimi , Andrei Victor Sandu , Petrica Vizureanu , Rafiza Abdul Razak , Noorina Hidayu Jamil

Activated carbon (AC) has received a lot of interest from researchers for the removal of heavy metals from wastewater due to its abundant porous structure. However, it was found unable to meet the required adsorption capacity due to its amorphous structure which restricts the fundamental studies and structural optimization for improved removal performance. In addition, AC is not applicable in large scale wastewater treatment due its expensive synthesis and difficulty in regeneration. Thus, the researchers are paying more attention in synthesis of low cost geopolymer based adsorbent for heavy metal removal due its excellent immobilization effect. However, limited studies have focused on the synthesis of geopolymer based adsorbent for heavy metal adsorption by utilizing industrial sludge. Thus, the aim of this research was to develop metakaolin (MK) based geopolymer adsorbent with incorporation of two types of industrial sludge (S1 and S3) that could be employed as an adsorbent for removing copper (Cu²⁺) from aqueous solution through the adsorption process. The effects of varied solid to liquid ratio (S/L) on the synthesis of metakaolin/sludge based geopolymer adsorbent and the removal efficiency of Cu²⁺ by the synthesis adsorbent were studied. The raw materials and synthesized geopolymer were characterized by using x-ray fluorescence (XRF), x-ray diffraction (XRD), scanning electron microscope (SEM), fourier transform infrared spectroscopy (FTIR), Brunauer-Emmett-Teller (BET) and micro XRF. The concentration of Cu²⁺ before and after adsorption was determined by atomic absorption spectroscopy (AAS) and the removal efficiency was calculated. The experimental data indicated that the synthesized geopolymer at low S/L ratio has achieved the highest removal efficiency of Cu²⁺ about 99.62% and 99.37% at 25%:75% of MK/S1 and 25%:75% of MK/S3 respectively compared to pure MK based geopolymer with 98.56%. The best S/L ratio for MK/S1 and MK/S3 is 0.6 at which the reaction between the alkaline activator and the aluminosilicate materials has improved and enhanced the geopolymerization process. Finally, this work clearly indicated that industrial sludge can be utilized in developing low-cost adsorbent with high removal efficiency

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Alkaline-Activation technique to produce low-temperature sintering activated-HAp ceramic

2023 , Wan Mohd Arif W Ibrahim , Mohd. Mustafa Al Bakri Abdullah , Noorina Hidayu Jamil , Hasmaliza Mohamad , Mohd Arif Anuar Mohd Salleh , Andrei Victor Sandu , Petrica Vizureanu , Madalina Simona Baltatu , Patimapon Sukmak

The fabrication of hydroxyapatite (HAp) ceramics prepared by existing conventional sintering requires high-temperature sintering of 1250 °C to 1300 °C. In this paper, the activated metakaolin (MK)/HAp specimens were prepared from varied mix design inputs, which were varied solid mixtures (different amounts of MK loading in HAp) and liquid-to-solid (L/S) ratios, before being pressed and sintered at 900 °C. Phase analysis, thermal analysis, surface morphology, and tensile strength of the specimens were investigated to study the influences of the Al, Si, Fe, Na, and K composition on the formation of the hydroxyapatite phase and its tensile strength. XRD analysis results show the formation of different phases was obtained from the different mix design inputs HAp (hexagonal and monoclinic), calcium phosphate, sodium calcium phosphate silicate and calcium hydrogen phosphate hydrate. Interestingly, the specimen with the addition of 30 g MK prepared at a 1.25 L/S ratio showed the formation of a monoclinic hydroxyapatite phase, resulting in the highest diametrical tensile strength of 12.52 MPa. Moreover, the increment in the MK amount in the specimens promotes better densification when sintered at 900 °C, which was highlighted in the microstructure study. This may be attributed to the Fe2O3, Na2O, and K2O contents in the MK and alkaline activator, which acted as a self-fluxing agent and contributed to the lower sintering temperature. Therefore, the research revealed that the addition of MK in the activated-HAp system could achieve a stable hydroxyapatite phase and better tensile strength at a low sintering temperature.

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Assessment of the suitability of ceramic waste in geopolymer composites: an appraisal

2021 , Ismail Luhar , Salmabanu Luhar , Mohd. Mustafa Al Bakri Abdullah , Marcin Nabiałek , Andrei Victor Sandu , Janusz Szmidla , Anna Jurczyńska , Rafiza Abdul Razak , Ikmal Hakem A Aziz , Noorina Hidayu Jamil , Laila Mardiah Deraman

Currently, novel inorganic alumino-silicate materials, known as geopolymer composites, have emerged swiftly as an ecobenevolent alternative to contemporary ordinary Portland cement (OPC) building materials since they display superior physical and chemical attributes with a diverse range of possible potential applications. The said innovative geopolymer technology necessitates less energy and low carbon footprints as compared to OPC-based materials because of the incorporation of wastes and/or industrial byproducts as binders replacing OPC. The key constituents of ceramic are silica and alumina and, hence, have the potential to be employed as an aggregate to manufacture ceramic geopolymer concrete. The present manuscript presents a review of the performance of geopolymer composites incorporated with ceramic waste, concerning workability, strength, durability, and elevated resistance evaluation.