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Phase transformation of Kaolin-Ground Granulated Blast Furnace Slag from geopolymerization to sintering process

2021 , Noorina Hidayu Jamil , Mohd. Mustafa Al Bakri Abdullah , Faizul Che Pa , Mohamad Hasmaliza , Wan Mohd Arif W Ibrahim , Ikmal Hakem A. Aziz , Bartłomiej Jeż , Marcin Nabiałek

The main objective of this research was to investigate the influence of curing temperature on the phase transformation, mechanical properties, and microstructure of the as-cured and sintered kaolin-ground granulated blast furnace slag (GGBS) geopolymer. The curing temperature was varied, giving four different conditions; namely: Room temperature, 40, 60, and 80 °C. The kaolin-GGBS geopolymer was prepared, with a mixture of NaOH (8 M) and sodium silicate. The samples were cured for 14 days and sintered afterwards using the same sintering profile for all of the samples. The sintered kaolin-GGBS geopolymer that underwent the curing process at the temperature of 60 °C featured the highest strength value: 8.90 MPa, and a densified microstructure, compared with the other samples. The contribution of the Na2O in the geopolymerization process was as a self-fluxing agent for the production of the geopolymer ceramic at low temperatures.

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Self-Fluxing mechanism in geopolymerization for Low-Sintering temperature of ceramic

2021 , Noorina Hidayu Jamil , Mohd. Mustafa Al Bakri Abdullah , Faizul Che Pa , Hasmaliza Mohamad , Wan Mohd Arif W Ibrahim , Penphitcha Amonpattaratkit , Joanna Gondro , Wojciech Sochacki , Norfadhilah Ibrahim

Kaolin, theoretically known as having low reactivity during geopolymerization, was used as a source of aluminosilicate materials in this study. Due to this concern, it is challenging to directly produce kaolin geopolymers without pre-treatment. The addition of ground granulated blast furnace slag (GGBS) accelerated the geopolymerization process. Kaolin–GGBS geopolymer ceramic was prepared at a low sintering temperature due to the reaction of the chemical composition during the initial stage of geopolymerization. The objective of this work was to study the influence of the chemical composition towards sintering temperature of sintered kaolin–GGBS geopolymer. Kaolin–GGBS geopolymer was prepared with a ratio of solid to liquid 2:1 and cured at 60 °C for 14 days. The cured geopolymer was sintered at different temperatures: 800, 900, 1000, and 1100 °C. Sintering at 900 °C resulted in the highest compressive strength due to the formation of densified microstructure, while higher sintering temperature led to the formation of interconnected pores. The difference in the X-ray absorption near edge structure (XANES) spectra was related to the phases obtained from the X-ray diffraction analysis, such as akermanite and anothite. Thermal analysis indicated the stability of sintered kaolin–GGBS geopolymer when exposed to 1100 °C, proving that kaolin can be directly used without heat treatment in geopolymers. The geopolymerization process facilitates the stability of cured samples when directly sintered, as well as plays a significant role as a self-fluxing agent to reduce the sintering temperature when producing sintered kaolin–GGBS geopolymers.

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Fundamental study on processing and characterization of kaolin-modified ground granulated blast furnace slag ceramic via geopolymerization process

2021 , Noorina Hidayu Jamil

Kaolin which is theoretically known having low reactivity during geopolymerization will be used as a source of aluminosilicate materials in this study. Current research had pretreated the kaolin via thermal, mechanical and chemical treatment before geopolymerization. Due to this concern, it becomes a challenge to directly produce kaolin geopolymer without pre-treatment. Hence addition of ground granulated blast furnace slag (GGBS) will accelerate the geopolymerization process. Kaolin-GGBS geopolymer ceramic can be prepared at low sintering temperature due to the reaction of chemical composition during the initial stage of geopolymerization. The objective of this work is to study the influence of the chemical composition in raw materials, curing temperature and sintering temperature on the sintered kaolin-GGBS geopolymer. The ratio of solid-to-liquid chosen were 1:1, 1.5:1, and 2:1 to analyze the contribution of chemical composition. The effect of curing temperature will be a study based on four different temperature, which is, room temperature, 40 °C, 60 °C and 80 °C. The last parameter chosen was the sintering temperature varied at 800 °C, 900 °C, 1000 °C and 1100 °C. The optimum ratio of solid to liquid obtained was 2:1 (SL 2) with densified microstructure. The addition of GGBS to the kaolin geopolymer slurry did not only hasten the hardening process during geopolymerization, the presence of CaO, and MgO in GGBS had accelerated the formation of nepheline, gehlenite, akermanite, and albite phase after sintering. Elemental distribution from micro-XRF investigation proves the high concentration of Ca in a localized area and uniformly distribution of Si aligned with the phase of akermanite in SL 2. The curing temperature at 60 °C had resulted the highest compressive strength after the sintering process. This is due to the densified microstructure with open pores in the structure of sintered kaolin-GGBS geopolymer. It can be clearly seen the phase transformation from as-cured to sintered geopolymer. Transformation of the main crystalline phase which is kaolinite to nepheline phase due to reaction with alkali activator. Kaolin-GGBS geopolymer was prepared with a ratio of solid to liquid 2:1 and 60 °C of curing temperature were prepared for the last parameter varied, which are sintering temperature. Sintering at 900 °C had resulted in the highest compressive strength due to the formation of densified microstructure. The formation of akermanite phase had contributed to the densification. The sintering temperature exceeds than 900 °C had led to the formation of interconnected pores due to the decomposition and vapourisation of CaCO3. Meanwhile, sintering at 800 °C indicates an incomplete geopolymerization process. Thermal analysis shows the stability of sintered kaolin-GGBS geopolymer when being exposed to 1100 °C. Therefore, it proves that kaolin can be directly used without heat treatment in geopolymer. The geopolymerization process had facilitated the stability of as cured samples to be directly sintered besides playing a significant role as a self-fluxing agent to reduce the temperature in producing sintered kaolin-GGBS geopolymer.