Design is the first step in any manufacturing process where the most crucial decisions are made which affect the product's ultimate cost. The researchers used DFMA method in this study to redesign and improve a joystick in order to achieve the goal to decrease the number of parts, handling and insertion time, and improve the design efficiency for a joystick. The main emphasis in this research has been on the design stage of a product development, with a view to accomplishing an optimal design approach for current product.DFMA principles have been used to develop new design ideas and the final design will be evaluate and compared to the current design. In result, the assembly time for redesign then increased by 21 % with a decrease in the assembly time from 294.2s to 232.44s and an improvement in design efficiency by 26.5 % from 20.4 % to 25.8 %.
