Modern engineering applications, especially in the automotive and aerospace industries, require essential and appealing properties such as lightweight with high strength and resistance. The key objective of the present study is to investigate the effect of TiO₂ nanoparticles on the microstructure, impact strength, hardness and wear resistance of the stir cast aluminum alloy AA2024, An aluminium alloy was reinforced with different mass fractions (0 %, 2.5 %, 5 %, 7.5 %) of titanium dioxide nanoparticles by stir casting followed by solution annealing at 500°C for 3 h, quenching in water and aging at 175°C for 3 h. Results showed that regular morphology and fine grain size of primary AA2024 particles are achieved after the addition of 2.5 wt.% TiO₂ compared to the sample without the addition of nanoparticles composite. In addition, it was found that adding nanoparticles increased energy absorption, and this effect is improved by increasing impact strength by adding nanoparticles, the impact strength increased from 5 j/m2 to 7 j/m2 at 5%. At the same time, the increase of nanoparticles effect decreases the mass losses (increase in wear resistance). With a weight fraction of 5 wt.% TiO₂, the alloy exhibits the highest value of hardness.
